Prepare Firewall Half For Installation - Ar62.25-P-1110-02LW

Model 205 

The following steps are shown on the left side of the vehicle and must be performed analogously on the right side in the event of damage.

1. Grind mating surfaces on firewall (3) down to bare metal in crosshatched areas.

   Courtesy of MERCEDES-BENZ USA

2. Grind mating surfaces on firewall (3) down to bare metal in crosshatched areas.
3. Remove grinding dust.

   Observe pretreatment of bonding surfaces.

   Courtesy of MERCEDES-BENZ USA

4. Model 205.0/2

   with code 494 (US version)

   Model 205.3/4

   Grind mating surfaces on reinforcement (7) down to bare metal in crosshatched areas.

5. Model 205.0/2

   with code 494 (US version)

   Model 205.3/4

   Remove grinding dust.

   Shown on model 205.4 

   Courtesy of MERCEDES-BENZ USA

6. Grind mating surfaces on firewall crossmember (5) down to bare metal in crosshatched areas.

   Courtesy of MERCEDES-BENZ USA

7. Grind mating surfaces on firewall crossmember (5) down to bare metal in crosshatched areas.
8. Remove grinding dust.

   Observe pretreatment of bonding surfaces.

   Courtesy of MERCEDES-BENZ USA

9. Grind mating surfaces on connecting panel (6) down to bare metal in crosshatched areas.
10. Remove grinding dust.

    Observe pretreatment of bonding surfaces.

    Courtesy of MERCEDES-BENZ USA

11. Grind mating surfaces on pedal assembly cup (4) down to bare metal in crosshatched areas.
12. Remove grinding dust.

    Observe pretreatment of bonding surfaces.

    Pedal assembly cup (4), inside 

    Courtesy of MERCEDES-BENZ USA