LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> A35 AMG >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Collision - Side Wall (177 Chassis) >> Side Wall Body Repair >> Remove Outer Rear Wheel Well - Ar63.10-P-0660-01MFA

Remove Outer Rear Wheel Well - Ar63.10-P-0660-01MFA

Model 177.0/1/9 

Model 247.0/6/7 

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1056-07A 1K-zinc dust paint A 000 986 28 00

IMPORTANT The next steps are shown on the left side of the vehicle. In case of damage on the right side of the vehicle, these steps must be performed analogously.

Further information can be found in the superordinate service document.

The safety information in the superordinate service document must be observed.

G14689274Courtesy of MERCEDES-BENZ USA
  1. Expose spot welds on connecting panel (2) and cut off (areas A1 , A2 , B1 , B 2 , C).
  2. Remove connecting panel (2).
  3. Expose spot welds on outer rear wheel well (1) and cut off (areas D, E1 , E2 , F, G, H).

    IMPORTANT Joint spot welds on panels that are one behind the other must be cut off through two panel thicknesses.

  4. Expose spot welds on outer rear wheel well (1) from inside and cut off (area I).
  5. Expose spot weld on outer rear wheel well (1) expose and drill through with Ø 6.5 mm (area J).
    G14689275Courtesy of MERCEDES-BENZ USA
  6. Expose spot welds on outer rear wheel well (1) and cut off (areas K, L).
  7. Expose spot weld on outer rear wheel well (1) and drill through with Ø 6.5 mm (area M).
    G14689276Courtesy of MERCEDES-BENZ USA
  8. Heat the outer rear wheel well (1) in the cross-hatched areas.

    IMPORTANT Cross-hatched areas are bonded with adhesive.

  9. Take off the outer rear wheel well (1).
    G14689277Courtesy of MERCEDES-BENZ USA
  10. Grind mating surfaces down to bare metal in cross-hatched areas.

    IMPORTANT Grind spot weld flanges down to bare metal on both sides.

  11. Remove grinding dust and drill chips.
  12. Apply zinc dust paint to insides of spot weld flanges.

    NOTES Do not coat bonding surfaces with zinc dust paint (areas N1 , N2 , N3 ).

    Otherwise adhesion problems can occur.

    IMPORTANT Observe pretreatment of bonding surfaces.