Install And Weld In Bottom Rear Center Section - Ar64.20-P-1000-08MFV
Model 177.1/9
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 177.1/9 | ||
|---|---|---|---|---|
| BE60.00-P-1015-01JA | Liftgate/trunk lid to side wall | Dimension "O" | mm | 3 (+1/-0, 5) |
| For picture, see | AR60.00-P-0700-01MFA | |||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1043-13A | Countersunk-head blind rivet Z1 6.4X14.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN) | A 000 991 82 32 |
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |
- Install rear-end center section (1) and fit.
- Install trunk lid seal.
- Install striker eye.
- Check gaps using
feeler gauge and adjust.
- Fix rear-end center section (1) in place.
- Remove trunk lid seal.
- Remove striker eye.
- Drill rivet holes in rear-end center section (1) with Ø 6.7 mm bit through the existing holes in the body and countersink (areas A1 , A2 , A3 and A4 ).
- Remove rear-end center section (1).
- Deburr rivet holes on rear-end center section (1) and body on both sides.
- Remove drill chips.
- Coat insides of riveted joints that will not be bonded with zinc dust paint.
- Apply 2-component adhesive in cross-hatched areas on body.
Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.
- Install rear-end center section (1) and fix in place.
- Rivet rear-end center section (1) with Ø 6.4x14.0 mm countersunk-head blind rivets (areas C1
, C2
, C3
and C4
).
- Rear-end center section (1)
(areas D1 , D2 , D3 , D4 , D5 , and D6 ).