Replace Complete Wheel Well - Ar62.20-P-1200MFA

Model 118.3/6 

Model 177.0/1/9 

Model 247.0/6/7 

Shown on model 177.0 

Fig 1: Front Wheel Well Component Location (Model 177.0)

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA

Shown on model 177.0 

	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
Notice	General information on body repair		AH60.00-P-0001-01KOA
Notice	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	General information on riveting		AH60.00-P-0003-01N
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blanket.
3	Set up straightening bench with straightening bench support members and straightening set
	000 588 01 23 00 Body straightening system		WS60.00-P-0023K
4	Place vehicle on straightening bench and fasten.
5	Remove upper front longitudinal member.		AR62.20-P-1286MFA
6	Remove wheel well (1).	Model 118.3/6 Model 177.0/1/9 Model 247.0	AR62.20-P-1200-21MFA
		Model 247.6/7	AR62.20-P-1200-21MFX
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		1K-zinc dust paint	*BR00.45-Z-1056-07A
7	Prepare wheel well (1).	Model 118.3/6 Model 177.0/1/9 Model 247.0	AR62.20-P-1200-19MFA
		Model 247.6/7	AR62.20-P-1200-19MFX
		1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
8	Install wheel well (1).	Model 118.3/6 Model 177.0/1/9 Model 247.0	AR62.20-P-1200-17MFA
		Model 247.6/7	AR62.20-P-1200-17MFX
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
	000 588 01 23 00 Body straightening system		WS60.00-P-0023K
		Blind rivet Y2 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		Blind rivet Y3 6.5X14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1016-13A
		Blind rivet Y1 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1035-13A
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
9	Install upper front longitudinal member.		AR62.20-P-1286MFA
10	Release vehicle from straightening bench, lift and remove straightening bench.
11	Clean weld joints and sheet metal flange.
12	Remove spark protection blankets.
13	Clean repair area.
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
14	Prime repair areas with a primer filler.
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting		AH98.00-P-0003-01A
		Use only primer filler approved by Daimler AG: https://xentry.daimler.com
15	Install drainage fitting (2).	The drainage fitting (2) must audibly engage in the corresponding cutout in the air/ water duct (3).
16	Coat hatched area between the drainage fitting (2) and air/water duct (3) with silicone sealing compound.	The gap between the drainage fitting (2) and air/water duct (3) must be closed with sealing compound. Otherwise, electrical component parts underneath could be damaged by the ingress of moisture.
		Silicone sealant	*BR00.45-Z-1028-01A
17	Seal seam after repair.		AR97.10-P-4000MFA
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
18	Paint repair areas and adjacent surfaces.
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting		AH98.00-P-0003-01A
		Use only paints approved by Daimler AG: https://xentry.daimler.com
19	Supplement cavity preservation.		AR97.20-P-1500MFA
20	Reinstall detachable parts in area of repair point.