Replace Complete Side Roof Paneling - Ar65.10-P-1020MFV

Model 118.3 

Model 177.1/9 

Fig 1: Side Roof Panel Component Locations (Model 177.1/9)

Courtesy of MERCEDES-BENZ USA

	Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	General information on body repair		AH60.00-P-0001-01KOA
	Notes on acoustic foam and structural foam in the vehicle		AH60.00-P-0039-01MFA
	General information on repair of vehicles with ultra-strength steels.		AH60.00-P-0024-01N
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.	Commercially available devices/tools  Spark-proof blankets
3.1	Remove center roof paneling.	Model 177.1/9 except code 413 (Panoramic sliding sunroof/glass roof)
			AR65.10-P-1000MFV
3.2	Remove roof paneling rear section.	Model 177.1/9 with code 413 (Panoramic sliding sunroof/glass roof)
			AR65.10-P-5760MFV
4	Cut off side roof paneling (1).
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
			AR65.10-P-1020-01MFV
		Side roof paneling (1) can be cut off in user-defined manner taking into account the acoustic and structural foams.
		Commercially available devices/tools  Round wire brush Spot weld milling machine Body power jigsaw Wet/dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
5	Prepare side roof paneling (1).		AR65.10-P-1020-02MFV
		Commercially available devices/tools  Round wire brush Body power jigsaw Wet/dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Risk of explosion  and poisoning caused by solvent vapors and gasses. Risk of injury  to skin and eyes when working with anticorrosion agents	Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection.	AS97.00-Z-0001-01A
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
6	Install side roof paneling (1) and weld in.		AR65.10-P-1020-03MFV
		Gap dimensions on hoods, doors and lids Model 118.3	AR60.00-P-0700-01MFC
		Gap dimensions on hoods, doors and lids Model 177.1/9	AR60.00-P-0700-01MFA
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		Commercially available devices/tools  Round wire brush Wet/dry vacuum cleaner
		Basic body filler	*BR00.45-Z-1057-07A
		Model 118.3 Liftgate/trunk lid to side wall	*BE60.00-P-1015-01NA
		Model 118.3 Front door to rear door	*BE60.00-P-1010-01NA
		Model 177.1/9 Front door to rear door	*BE60.00-P-1009-01JA
		Model 177.1/9 Front door cover to rear door cover (B-pillar)	*BE60.00-P-1010-01JA
		Model 177.1/9 Liftgate/trunk lid to side wall	*BE60.00-P-1015-01JA
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
		Feeler gauge	Fig 2
		Set of spacer blocks If a basic body filler is used as an alternative to the restoration of surfaces with body solder, ↓ Apply basic body filler.	Fig 3
			AR60.00-P-0031-01LWG
		Basic body filler	*BR00.45-Z-1057-07A
7	Clean weld joints and sheet metal flanges with round wire brush.	Commercially available devices/tools  Round wire brush
8.1	Install roof paneling rear section.	Model 177.1/9 with code 413 (Panoramic sliding sunroof/glass roof)
			AR65.10-P-5760MFV
8.2	Install center roof paneling.	Model 177.1/9 except code 413 (Panoramic sliding sunroof/ glass roof)
			AR65.10-P-1000MFV
9	Remove spark protection blankets.	Commercially available devices/tools  Spark-proof blankets
10	Clean repair area.	Commercially available devices/tools  Wet/dry vacuum cleaner
11	Treat repair areas with primer filler.
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting		AH98.00-P-0003-01A
		Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com
12	Seal seam after repair.		AR97.10-P-4000MFA
13	Paint repair areas and adjacent surfaces.
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting		AH98.00-P-0003-01A
		Use only paints approved by Daimler AG: http://xentryportal.mercedes-benz.com
14	Supplement cavity preservation.		AR97.20-P-1500MFA
15	Install detachable parts in the area of the repair point.

TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number	Designation			Model 177.1/9
BE60.00-P-1009-01JA	Front door to rear door	Dimension "I"	mm	4 (±0, 5)
		For picture, see		AR60.00-P-0700-01MFA

TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number	Designation			Model 177.1/9
BE60.00-P-1010-01JA	Front door cover to rear door cover (B-pillar)	Dimension "J"	mm	4 (±1)
		For picture, see		AR60.00-P-0700-01MFA

GAP DIMENSIONS

Number	Designation			Model 118.3
BE60.00-P-1010-01NA	Front door to rear door	Dimension "H"	mm	4 (±0, 5)
		For picture, see		AR60.00-P-0700-01MFC

TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number	Designation			Model 177.1/9
BE60.00-P-1015-01JA	Liftgate/trunk lid to side wall	Dimension "O"	mm	3 (+1/-0, 5)
		For picture, see		AR60.00-P-0700-01MFA

GAP DIMENSIONS

Number	Designation			Model 118.3
BE60.00-P-1015-01NA	Liftgate/trunk lid to side wall	Dimension "M"	mm	3, 5 (±1)
		For picture, see		AR60.00-P-0700-01MFC

Fig 2: Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA

Fig 3: Spacer Blocks (216 589 02 23 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-01A	White sealing compound, 310 ml, DBL 6069.20	A 001 989 63 20
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00
BR00.45-Z-1057-07A	Basic body filler	A 012 989 29 71