Replace Complete Side Roof Paneling - Ar65.10-P-1020MFA

Model 177.0

Model 247.0/6/7

Fig 1: Side Roof Panel Component Location (Model 177.0)

Courtesy of MERCEDES-BENZ USA

Shown on model 177.0 with code 413 (panoramic sliding sunroof)

	Risk of injury . Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	General information on body repair		AH60.00-P-0001-01KOA
Notice	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	Notes on acoustic foam and structural foam in the vehicle		AH60.00-P-0039-01MFA
	General information on repair of vehicles with ultra-strength steels.		AH60.00-P-0024-01N
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.
3.1	Remove center roof paneling.	Model 177.0, 247.0/6/7 except code 413 (Panoramic sliding sunroof/glass roof)
			AR65.10-P-1000MFA
3.2	Remove roof paneling rear section.	Model 177.0, 247.0/6/7 with code 413 (Panoramic sliding sunroof/glass roof)
			AR65.10-P-5760MFA
4	Cut off side roof paneling (1).
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
			AR65.10-P-1020-01MFA
		Side roof paneling (1) can be cut off in user-defined manner taking into account the acoustic and structural foams.
		Commercially available devices/tools Round wire brush Spot weld milling machine Body power jigsaw Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
5	Prepare side roof paneling (1).		AR65.10-P-1020-02MFA
		Commercially available devices/tools Round wire brush Body power jigsaw
		1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes	Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.	AS00.00-Z-0016-01A
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General notes on welding		AH60.00-P-0005-01N
6	Install side roof paneling (1) and weld in.	Model 247.0/6/7	AR65.10-P-1020-03MFB
		Model 177.0	AR65.10-P-1020-03MFA
		Adjust gap dimensions	AR60.00-P-0700-01MFA
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		Commercially available devices/tools Round wire brush Wet and dry vacuum cleaner
		Basic body filler	*BR00.45-Z-1057-07A
		Model 177.0 Front door to rear door	*BE60.00-P-1009-01JA
		Model 247.0/6/7 Front door to rear door	*BE60.00-P-1009-01MA
		Model 177.0 Front door cover to rear door cover (B-pillar)	*BE60.00-P-1010-01JA
		Model 247.0/6/7 Front door cover to rear door cover (B-pillar)	*BE60.00-P-1010-01MA
		Model 177.0 Roof spoiler to side wall	*BE60.00-P-1013-01JA
		Model 247.0/6/7 Roof spoiler to side wall	*BE60.00-P-1013-01MA
		Model 177.0 Roof spoiler to roof	*BE60.00-P-1014-01JA
		Model 247.0/6/7 Roof spoiler to roof	*BE60.00-P-1014-01MA
		Model 177.0 Liftgate/trunk lid to side wall	*BE60.00-P-1015-01JA
		Model 247.0/6/7 Liftgate/trunk lid to side wall	*BE60.00-P-1015-01MA
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
		Feeler gauge	Fig 2
		Set of spacer blocks If a basic body filler is used as an alternative to the restoration of surfaces with body solder, ↓ Apply basic body filler.	Fig 3
			AR60.00-P-0031-01LWG
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Basic body filler	*BR00.45-Z-1057-07A
7	Clean weld joints and sheet metal flanges with round wire brush.	Commercially available devices/tools Round wire brush
8.1	Install roof paneling rear section.	Model 177.0, 247.0/6/7 with code 413 (Panoramic sliding sunroof glass roof)
			AR65.10-P-5760MFA
8.2	Install center roof paneling.	Model 177.0, 247.0/6/7 except code 413 (Panoramic sliding sunroof glass roof)
			AR65.10-P-1000MFA
9	Remove spark protection blankets.
10	Clean repair area.	Commercially available devices/tools Wet/dry vacuum cleaner
11	Prime repair area using primer filler
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting		AH98.00-P-0003-01A
		Use only primer fillers approved by manufacturer. See guidelines for paint technology in the workshop portal.
12	Paint repair areas and adjacent surfaces.
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting		AH98.00-P-0003-01A
		Only use paints approved by the manufacturer. See guidelines for paint technology in the workshop portal.
13	Install detachable parts in the area of the repair point.