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Remove/Install Front Axle Brake Caliper - AR42.10-P-0070LWB

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Model 205 

with code B06 (Silver brake calipers) 

except code B07 (AMG - ceramic brake system) 

except code U70 (red-painted brake callipers) 

6-piston fixed-caliper brake 

Model 213 

with code B06 (Silver brake calipers) 

except code B07 (AMG - ceramic brake system) 

except code U70 (red-painted brake callipers) 

6-piston fixed-caliper brake 

Model 253 

with code B06 (AMG high-performance braking system) 

except code B07 (AMG - ceramic brake system) 

except code U70 (AMG high-performance composite braking system) 

6-piston fixed-caliper brake 

MODIFICATION NOTES

28.04.2017 Removal of brake hose added. Operation step 1  
Fig 1: Front Axle Brake Caliper Components Location - Model 213 With Code B06 6-Piston Type
G13746447Courtesy of MERCEDES-BENZ USA
  Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. AS42.50-Z-0002-01A 
CAUTION Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A 
  Notes on repairs to brake system   AH42.00-P-0003-01A 
  Brake fluid notes   AH42.50-P-0001-01A 
  Notes on handling, transport and storage of composite brake disks   AH42.10-P-9406-12LF 
REMOVINGINSTALLING Remove/install     
1 Remove brake hose (4)   AR42.10-P-0013LW 
2 Remove right front brake wear sensor electrical connection from brake caliper (1) When removing brake caliper (1) on right side of vehicle.  
TORQUE SPECIFICATION Model 205
with code B06 (Silver brake calipers) except code B07 (AMG - ceramic brake system)
except code U70 (red-painted brake callipers) 6-piston fixed-caliper brake
Model 253
with code B06 (AMG high-performance braking system)
except code B07 (AMG - ceramic brake system)
except code U70 (AMG high-performance composite braking system) 6-piston fixed-caliper brake Bolt, brake wear sensor to brake caliper
*BA42.10-P-1002-10W 
TORQUE SPECIFICATION Model 213
with code B06 (Silver brake calipers) except code B07 (AMG - ceramic brake system)
except code U70 (red-painted brake callipers) 6-piston fixed-caliper brake Bolt, brake wear sensor to brake caliper
*BA42.10-P-1002-10X 
3 Remove brake pads (3) and brake caliper (1)   AR42.10-P-1610LWB 
INSPECT Check     
4 Check brake caliper (1) and dust boots of brake piston for leak tightness and damage If there are problems

Replace brake caliper (1).
INSTALLATION NOTES
The new brake caliper (1) is shipped in prefilled condition and it may not be drained. Otherwise the brake caliper (1) cannot be vented.
 
5 Check brake disk for wear and condition    
Model 205
with code B06 (Silver brake calipers) except code B07 (AMG - ceramic brake system)
except code U70 (red-painted brake callipers) 6-piston fixed-caliper brake
AP42.10-P-4258EW
Model 213
with code B06 (Silver brake calipers) except code B07 (AMG - ceramic brake system)
except code U70 (red-painted brake callipers) 6-piston fixed-caliper brake Model 253 with code B06 (AMG high-performance braking system)
except code B07 (AMG - ceramic brake system)
except code U70 (AMG high-performance composite braking system) 6-piston fixed- caliper brake If there are problems

Replace brake disks.
AR42.10-P-0120LWG 
IMPORTANT Replace brake disks as a complete set only. AR42.10-P-0220EWE 
6 Install in the reverse order    
7 Bleed brake system Model 205
with code B06 (Silver brake calipers) except code B07 (AMG - ceramic brake system)
except code U70 (red-painted brake callipers) 6-piston fixed-caliper brake Model 253 with code B06 (AMG high-performance braking system)
except code B07 (AMG - ceramic brake system)
except code U70 (AMG high-performance composite braking system) 6-piston fixed- caliper brake
AR42.10-P-0010LW 
Model 213
with code B06 (Silver brake calipers) except code B07 (AMG - ceramic brake system)
except code U70 (red-painted brake callipers) 6-piston fixed-caliper brake
AR42.10-P-0010LWE 
8 Operate the brake pedal several times until brake linings (3) contact the brake disks IMPORTANT Firm resistance should be noticeable at the brake pedal.  
INSPECT Check     
9 Check and correct brake fluid level in expansion reservoir for brake fluid    
REFER TO MAINTENANCE   Model 205
with code B06 (Silver brake calipers)
except code B07 (AMG - ceramic brake system)
except code U70 (red-painted brake callipers) 6-piston fixed-caliper brake
AP42.10-P-4210CAA
REFER TO MAINTENANCE   Model 213
with code B06 (Silver brake calipers) except code B07 (AMG - ceramic brake system)
except code U70 (red-painted brake callipers) 6-piston fixed-caliper brake Model 253 with code B06 (AMG high-performance braking system)
except code B07 (AMG - ceramic brake system)
except code U70 (AMG high-performance composite braking system) 6-piston fixed- caliper brake
AP42.10-P-4210B
10 Carry out brake test on the test stand    
REFER TO MAINTENANCE     AP42.00-P-4290BA
FRONT AXLE BRAKE CALIPER

Number Designation Model 205 Model 253
BA42.10-P-1002-10W Bolt, brake wear sensor to brake caliper Nm 8 8
FRONT AXLE BRAKE CALIPER

Number Designation Model 213 (except 213.061/261) Model 213.061/261
BA42.10-P-1002-10X Bolt, brake wear sensor to brake caliper Nm 8 8