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Home >> Mercedes Benz >> 2020 >> S560e >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Control System - 222 Chassis (2 Of 4) >> Testing & Repair >> Remove/Install Fluid Reservoir - AR83.30-P-6520LFA

Remove/Install Fluid Reservoir - AR83.30-P-6520LFA

Model 217, 222 

With Code 1U6 (R744 refrigerant) 

MODIFICATION NOTES

08.03.2017 Model 222 with code 1U6 (Refrigerant R744) added    
G15367387Courtesy of MERCEDES-BENZ USA

Shown On Model 217 

Shown On Model 222 With Code 582 (Rear air conditioner) 

G15367388Courtesy of MERCEDES-BENZ USA
G15367389Courtesy of MERCEDES-BENZ USA

Shown On Model 217 

DANGER Risk of injury  when working on air conditioning systems due to R744 refrigerant escaping under pressure. Risk of suffocation from inhaling R744 refrigerant in high concentrations. Health hazard caused by inhalation of R744 refrigerant Wear safety glasses and protective gloves. Work only in well ventilated areas. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. AS83.00-Z-0008-01A
Notice  Protect air conditioning circuit and components from moisture when carrying out repair work   AH83.30-P-0005-01KOA
  Notes on handling refrigerant R744   AH83.30-P-0003-03A
REMOVINGINSTALLING Remove/install     
1 Drain air conditioning system   AR83.30-P-1760LF 
2 Remove left front wheel   AR40.10-P-1102A
3 Remove left fender liner (1)   AR88.10-P-1300LF
4 Remove refrigerant line (3) REMOVAL NOTES Do not use any tools to sever the connections and avoid damage (scratches, notches) to the sealing surfaces.
Otherwise, the integrity of the refrigerant circuit can no longer be ensured.
INSTALLATION IMPORTANT Gaskets must be replaced.
 
    TORQUE SPECIFICATION Bolt, refrigerant line to fluid reservoir *BA83.30-P-1015-01P 
    TORQUE SPECIFICATION Bolt, connecting point for lines
If damage (scratches, notches) occurs to the sealing surfaces

Replace corresponding component.
*BA83.30-P-1009-01P 
5 Use suitable stop plugs to seal openings SPECIAL TOOL Record plug Fig 1
6.1 Remove refrigerant line (4) Model 217
with code 1U6 (R744 refrigerant)
Model 222
with code 1U6 (R744 refrigerant)
except code 582 (Air conditioning, rear)
REMOVAL NOTES Do not use any tools to sever the connections and avoid damage (scratches, notches) to the sealing surfaces.
Otherwise, the integrity of the refrigerant circuit can no longer be ensured.
INSTALLATION IMPORTANT Gaskets must be replaced.
 
    TORQUE SPECIFICATION Bolt, connecting point for lines *BA83.30-P-1009-01P 
    TORQUE SPECIFICATION Bolt, refrigerant line to fluid reservoir
If damage (scratches, notches) occurs to the sealing surfaces

Replace corresponding component.
*BA83.30-P-1015-01P 
6.2 Remove refrigerant line (9) Model 222
with code 1U6 (R744 refrigerant)
with code 582 (Air conditioning, rear)
REMOVAL NOTES Do not use any tools to sever the connections and avoid damage (scratches, notches) to the sealing surfaces.
Otherwise, the integrity of the refrigerant circuit can no longer be ensured.
INSTALLATION IMPORTANT Gaskets must be replaced.
 
    TORQUE SPECIFICATION Bolt, connecting point for lines *BA83.30-P-1009-01P 
    TORQUE SPECIFICATION Bolt, refrigerant line to fluid reservoir
If damage (scratches, notches) occurs to the sealing surfaces

Replace corresponding component.
*BA83.30-P-1015-01P 
7 Use suitable stop plugs to seal openings SPECIAL TOOL Record plug Fig 1
8 Remove bolt (6) TORQUE SPECIFICATION Bolt/nut, refrigerant reservoir bracket to bracket *BA83.30-P-1013-01P 
9 Unfasten nuts (7) TORQUE SPECIFICATION Bolt/nut, refrigerant reservoir bracket to bracket *BA83.30-P-1013-01P 
10 Remove holder (8)    
11 Lift up and remove fluid reservoir (5) in direction of arrow    
12 Install in the reverse order    
AIR CONDITIONING

Number Designation Model 217 with code 1U6 (R744 refrigerant) Model 222 with code 1U6 (R744 refrigerant)
BA83.30-P-1009-01P Bolt, connecting point for lines M6 Nm 12 12
AIR CONDITIONING

Number Designation Model 217 with code 1U6 (R744 refrigerant) Model 222 with code 1U6 (R744 refrigerant)
BA83.30-P-1013-01P Bolt/nut, refrigerant reservoir bracket to bracket M6 Nm 8 8
AIR CONDITIONING

Number Designation Model 217 with code 1U6 (R744 refrigerant) Model 222 with code 1U6 (R744 refrigerant)
BA83.30-P-1015-01P Bolt, refrigerant line to fluid reservoir M6 Nm 12 12
Fig 1: Identifying Record Plug (129 589 00 91 00)
G09975019Courtesy of MERCEDES-BENZ USA