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Home >> Mercedes Benz >> 2020 >> S560e >> Repair and Diagnosis >> Body & Frame >> Windows >> Doors - 222 Chassis (1 Of 2) >> Testing & Repair >> Remove/Install Door Frame Seal On Rear Door - AR72.12-P-1015LF

Remove/Install Door Frame Seal On Rear Door - AR72.12-P-1015LF

Model 222.0/1/9 

G15380315Courtesy of MERCEDES-BENZ USA

Shown on model 222.0 

G15380316Courtesy of MERCEDES-BENZ USA

Shown on model 222.0 

WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
REMOVING Remove     
1 Loosen the rear door paneling (2) at the top, in the area around the B-pillar until the window frame paneling (3) unclipped and the sealing frame (1) is exposed   AR72.12-P-1010LF 
2 Unclip window frame paneling (3) SPECIAL TOOL Clip remover Fig 2
3 Remove clips remaining in window frame (5) and install in window frame paneling (3) SPECIAL TOOL Clip remover Fig 2
4 Detach the sealing frame (1)    
5 Remove glue residues from rear door and clean bonding surface with adhesive and stripe removal disc    
Topical note  Notes on removing adhesive residues and foils on paint and metal surfaces with surface conditioning disks   AH00.00-P-0013-01AK
    IMPORTANT The bonding surface must be free of dust and grease.
IMPORTANT Use surface conditioning disk with a diameter of 100 mm.
 
    Cleaner *BR00.45-Z-1025-04A 
INSTALLING Install     
6 Detach the spacer strip (6) approx. 2 cm IMPORTANT Detach the spacer strip (6) at end of new sealing frame (1) where insert is located.  
7 Remove protective foil (7) in increments and glue sealing frame (1) to inner door panel (4) starting at center of bottom side of door IMPORTANT Glue on sealing frame (1) first with end where insert is located.
IMPORTANT Align sealing frame (1) according to assembly points (arrows A) below belt line.
IMPORTANT Spacer strips (6) on sealing frame (1) should make contact to window frame in bonding area (5) without gaps.
 
8 Determine protrusion of sealing frame (1) at bottom of door and cut off IMPORTANT Cut off protrusion so that there is no gap between the two ends of sealing frame (1).  
9 Assemble both ends of sealing frame (1)    
10 Firmly roll on sealing frame (1) with roller SPECIAL TOOL Roller Fig 1
11 Completely remove spacer strips (6) from sealing frame (1) starting at detached end    
12 Apply lubricant to side window seal (3) in assembly area of window frame paneling (3) Lubricant, rubber assembly 1 L *BR00.45-Z-1010-06A 
13 Clip in window frame paneling (3) IMPORTANT Ensure correct seating of the window frame paneling (3).  
14 Fasten rear door paneling (2)   AR72.12-P-1010LF 
Fig 1: Identifying Roller (168 589 05 63 00)
G15380317Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Clip Remover (452 589 01 63 00)
G11129228Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-06A Lubricant, rubber assembly 1 L A 000 989 03 67
BR00.45-Z-1025-04A Cleaner A 005 989 19 71