Remove/Install Complete Rear Axle - AR35.10-P-0010LF
Model 217
Model 222
MODIFICATION NOTES
| 25.09.2015 | Nut, cross strut to spare wheel well | Model 217 | BA61.10-P-1007-01K |
| 22.06.2017 | Nut, cross strut to spare wheel well/SCR recess | Model 222.0/1/9 | BA61.10-P-1007-01K |
Shown on Model 222 Except Code 487 (Active Body Control (ABC))
Shown on rear axle Model 222 Except Code 487 (Active Body Control (ABC))
Shown on Model 217.4
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. | AS00.00-Z-0035-01A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Notice | General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment | AH00.00-Z-0300-01A | |
| Notice | Notes on battery | AH54.10-P-0001-01A | |
| Notes on repair work on suspension components | AH00.00-P-0100-01A | ||
| Remove/install | |||
| 1 | Perform disable for the high-voltage on-board electrical system | Model 222.004/057/104/157/163 | |
| AR54.10-P-1150LF | |||
| 2.1 | Vent pressure in MAGIC BODY CONTROL, Active Body Control (ABC) using diagnostic system | Model 217 with code 487 (Active Body Control (ABC)) Model 222 with code 487 (Active Body Control (ABC)) |
|
| AR32.50-P-0001-01LF | |||
| AD00.00-P-2000-04B | |||
| 2.2 | Vent pressure in AIRmatic system using diagnostic system | Model 217 except code 487 (Active Body Control (ABC)) Model 222 except code 487 (Active Body Control (ABC)) |
|
| AD00.00-P-2000-04B | |||
| 3 | Shift transmission to position N | ||
| 4 | Switch off ignition | Do not remove the transmitter key. Otherwise the transmission will shift to position P. |
|
| 5 | Secure vehicle on vehicle lift | ||
| 6 | Detach rear complete wheels | AR40.10-P-1102A | |
| 7.1 | Detach side underfloor paneling (1) in rear area | Model 217 Model 222 except code Z07 (B7 armoring on special protection version) |
|
| AR61.30-P-1001LF | |||
| 7.2 | Remove underbody protection from rear axle | Model 222 with code Z07 (B7 armoring on special protection version) |
|
| AR61.40-P-1001LFS | |||
| 8 | Remove diagonal struts (2) | Model 222 If installed. |
*BA61.10-P-1008-01K |
| *BA61.10-P-1009-01K | |||
| *BA61.10-P-1010-01K | |||
| 9 | Remove rear diagonal struts (30) | Model 217 |
*BA61.10-P-1008-01K |
| *BA61.10-P-1009-01K | |||
| *BA61.10-P-1016-01K | |||
| 10.1 | Remove expansion rivet (3) and place fuel pump of stationary heater with connected lines and brackets (4) to one side | Model 222 with code 228 (Additional warm water heating) If diagonal struts (2) are installed. |
|
| *BA61.10-P-1010-01K | |||
| 10.2 | Unscrew nut (5), remove expansion rivet (3) and place stationary heater fuel pump with connected lines and bracket (4) to one side | Model 217 with code 228 (Additional warm water heating) Model 222 with code 228 (Additional warm water heating) If no diagonal struts (2) are installed. |
|
| 11 | Remove cover (6) from mounting plate (7) | Model 222 If installed. |
|
| 12 | Remove mounting plate (7) | Model 222 If installed. |
|
| *BA61.10-P-1011-01K | |||
| 13 | Remove reinforcement braces (8) | *BA61.10-P-1007-01K | |
| *BA61.10-P-1006-01K | |||
| 14 | Detach drive shaft from rear axle differential, push to side and fix in place | AR41.10-P-0050LF | |
| 15 | Detach brake caliper with connected brake hoses, press to side and fix in place | AR42.10-P-0080LF | |
| 16 | Detach electrical connections (9) from suspension struts (10) | Model 217 except code 487 (Active Body Control (ABC)) Model 222 except code 487 (Active Body Control (ABC)) |
|
| 17 | Unhook all electric lines from suspension struts (10) | Model 217 except code 487 (Active Body Control (ABC)) Model 222 except code 487 (Active Body Control (ABC)) |
|
| 18 | Remove bolts from rear rpm sensors | *BA42.30-P-1001-02K | |
| 19 | Unclip line brackets from wheel carriers and remove with rear rpm sensors, and place to one side | ||
| 20 | Detach electrical connections from level sensors | AR82.10-P-0005LF | |
| 21 | Unclip electric lines from level sensors on rear axle carrier and place to one side | ||
| 22 | Detach covers (11) from spring control arms | ||
| 23 | Detach suspension struts (10) from spring control arms | Model 222 with code Z07 (B7 armoring on special protection version) except code 487 (Active Body Control (ABC)) |
AR32.25-P-1016LFS |
| Model 217 except code 487 (Active Body Control (ABC)) Model 222 except code 487 (Active Body Control (ABC)) except code Z07 (B7 armoring on special protection version) |
AR32.25-P-1016LFB | ||
| *BA32.25-P-1005-04O | |||
| 24 | Remove bolts (12) from stop plates (13) | *BA35.10-P-1002-01R | |
| 25 | Position lifting platform with support at rear axle and secure using tensioning strap | ||
| 000 588 03 62 00 Lifting platform | WS01.00-P-0091A | ||
| 26 | Remove bolts (14) from front elastomer bearings on frame floor assembly and remove stop plates (13) | *BA35.10-P-1001-01R | |
| 27 | Remove bolts (15) from rear elastomer bearings on frame floor assembly | *BA35.10-P-1003-01R | |
| 28 | Carefully lower rear axle and remove | ||
| 29 | Install in the reverse order | ||
| 30 | Perform wheel alignment check | AR40.20-P-0200LF |
SUSPENSION STRUTS
| Number | Designation | Model 217 | Model 222 with code Z07 (B7 armoring on special protection version) | ||
|---|---|---|---|---|---|
| BA32.25-P-1005-04O | Nut, suspension strut at rear to spring control arm | Stage 1 | Nm | 150 | 150 |
| Stage 2 | ∠° | 45 | 45 | ||
SUSPENSION STRUTS
| Number | Designation | Model 222 except code Z07 (B7 armoring on special protection version) | ||
|---|---|---|---|---|
| BA32.25-P-1005-04O | Nut, suspension strut at rear to spring control arm | Stage 1 | Nm | 150 |
| Stage 2 | ∠° | 45 | ||
REAR AXLE CARRIER
| Number | Designation | Model 217 | Model 222 | ||
|---|---|---|---|---|---|
| BA35.10-P-1001-01R | Self-locking bolt securing front elastomer bearing of rear axle carrier to frame floor assembly | Stage 1 | Nm | 140 | 140 |
| Stage 2 | ∠° | 90 | 90 | ||
| Stage 3 | Nm | - | - | ||
| Stage 4 | ∠° | - | - | ||
REAR AXLE CARRIER
| Number | Designation | Model 217 | Model 222 | |
|---|---|---|---|---|
| BA35.10-P-1002-01R | Bolt, stop plate to body | Nm | 33 | 33 |
REAR AXLE CARRIER
| Number | Designation | Model 217 | Model 222 | ||
|---|---|---|---|---|---|
| BA35.10-P-1003-01R | Self-locking bolt securing rear elastomer bearing of rear axle carrier to frame floor assembly | Stage 1 | Nm | 140 | 140 |
| Stage 2 | ∠° | 90 | 90 | ||
| Stage 3 | Nm | - | - | ||
| Stage 4 | ∠° | - | - | ||
REAR AXLE RPM SENSOR
| Number | Designation | Model 217 | Model 222 | |
|---|---|---|---|---|
| BA42.30-P-1001-02K | Bolt, rpm sensor to wheel carrier | Nm | 8 | 8 |
FRAME FLOOR ASSEMBLY
| Number | Designation | Model 217 | Model 222.0/1/9 | |
|---|---|---|---|---|
| BA61.10-P-1006-01K | Screw/bolt, cross strut to rear elastomer bearing of rear axle carrier | Nm | 23 | 23 |
FRAME FLOOR ASSEMBLY
| Number | Designation | Model 217 | Model 222.0/1/9 | |
|---|---|---|---|---|
| BA61.10-P-1007-01K | Nut, cross strut to spare wheel well/SCR recess | Nm | 50 | 50 |
FRAME FLOOR ASSEMBLY
| Number | Designation | Model 217 | Model 222.0/1/9 | |
|---|---|---|---|---|
| BA61.10-P-1008-01K | Screw/bolt, rear diagonal strut to body | Nm | 50 | 50 |
FRAME FLOOR ASSEMBLY
| Number | Designation | Model 217 | Model 222.0/1/9 | |
|---|---|---|---|---|
| BA61.10-P-1009-01K | Screw/bolt, rear diagonal strut to bracket/spare wheel well | Nm | 50 | 50 |
FRAME FLOOR ASSEMBLY
| Number | Designation | Model 222.0/1/9 | |
|---|---|---|---|
| BA61.10-P-1010-01K | Nut, rear diagonal strut to stop plate | Nm | 50 |
FRAME FLOOR ASSEMBLY
| Number | Designation | Model 222.0/1/9 | ||
|---|---|---|---|---|
| BA61.10-P-1011-01K | Screw/bolt, rear diagonal strut bracket to body/spare wheel well | M8 | Nm | - |
| M10 | Nm | 50 | ||
FRAME FLOOR ASSEMBLY
| Number | Designation | Model 217 | |
|---|---|---|---|
| BA61.10-P-1016-01K | Screw/bolt, rear diagonal strut to bracket (to stop plate) | Nm | 50 |