Remove/Install Camshafts Of Right Cylinder Bank - AR05.20-P-6994MNL
Engine 176 in model 217, 222
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of injury
to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil |
Wear protective gloves, protective clothing and safety glasses. Do not fill engine oil into beverage containers. |
AS18.00-Z-0001-01A | |
| Notice | Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | |
| Remove | |||
| 1 | Remove camshaft positioners and holding devices. | AR05.20-P-7209MNL | |
| Fig 1 | |||
| Fig 2 | |||
| 2 | Remove hold-down tool (6). | ||
| 3 | Remove intake camshaft (1). | Do not mount intake camshaft (1) on the segmented disk. The intake camshaft (1) will otherwise be damaged. |
|
| 4 | Remove exhaust camshaft (2). | Do not mount the exhaust camshaft (2) on the segmented disk. The exhaust camshaft (2) will otherwise be damaged. |
|
| 5 | Remove camshaft bearing bridge (8). | Do not use sharp-edged tools. The sealing surfaces can be damaged otherwise. |
|
| Clean | |||
| 6 | Clean sealing surface on the camshaft bearing bridge (8). |
Do not use sharp-edged tools or abrasive paper. Otherwise, damage to the sealing surfaces and then engine and environmental damage may result. Mechanically processing or cleaning the sealing surfaces, spot grinding with abrasive paper or other abrasive materials to remove seal residue is not permitted. Even the smallest amounts of aluminum oxide particles, grinding particles or wear debries entering the oil reservoir, the bearing points or the combustion chambers will cause damage and thus result in damage to the engine/major assemblies. LTI Observe processing information from manufacturer. |
AR01.00-P-0050-01A |
| Loctite 7200 | *BR00.45-Z-1038-04A | ||
| Loctite 7063 (400 ml) cleaning spray | *BR00.45-Z-1046-04A | ||
| Fig 3 | |||
| 7 | Clean sealing surface on cylinder head. | AR01.00-P-0050-01A | |
Do not use sharp-edged tools or abrasive paper. Otherwise, damage to the sealing surfaces and then engine and environmental damage may result. Mechanically processing or cleaning the sealing surfaces, spot grinding with abrasive paper or other abrasive materials to remove seal residue is not permitted. Even the smallest amounts of aluminum oxide particles, grinding particles or wear debries entering the oil reservoir, the bearing points or the combustion chambers will cause damage and thus result in damage to the engine/major assemblies. |
|||
| Loctite 7200 | *BR00.45-Z-1038-04A | ||
| Loctite 7063 (400 ml) cleaning spray | *BR00.45-Z-1046-04A | ||
| Fig 3 | |||
| Check | |||
| 8 | Check bearing points on the intake camshaft (1) and exhaust camshaft (2) for wear and damage. | ||
| General information on checking camshafts and bearing points of camshafts | AH05.20-P-1000-09SZ | ||
Outside micrometer |
|||
| *BE05.20-P-1001-03E | |||
| *BE05.20-P-1002-03E | |||
| If the wear dimensions are exceeded or damage is present, ↓ Replace intake camshaft (1) or exhaust camshaft (2). |
|||
| 9 | Check cylinder head and camshaft bearing bridge (8) for damage. | ||
| General information on checking camshafts and bearing points of camshafts | AH05.20-P-1000-09SZ | ||
| If the cylinder head or camshaft bearing bridge (8) are damaged, ↓ Replace cylinder head and camshaft bearing bridge (8) (only available as a unit). |
|||
| AR01.30-P-5780MNL | |||
| 10 | Check bearing points on the cylinder head cover and cylinder head for damage. | ||
| General information on checking camshafts and bearing points of camshafts | AH05.20-P-1000-09SZ | ||
| If there are problems: ↓ Replace cylinder head or cylinder head cover |
|||
| Cylinder head | AR01.30-P-5780MNL | ||
| Cylinder head cover | AR01.20-P-5012MNL | ||
| Install | |||
| 11 | Apply sealant to camshaft bearing bridge (8). | ||
| Camshaft bearing bridge sealant path | GF05.20-P-6992-02MNA | ||
| Sealant, Loctite 5970, 50 ml | *BR00.45-Z-1013-01A | ||
| 12 | Position camshaft bearing bridge (8). | Move intake and exhaust camshafts (1, 2) with camshaft bearing bridge (8) into position. Cylinder head and intake and exhaust camshafts (1, 2) will otherwise be damaged. |
|
| 13 | Install exhaust camshaft (2). | ||
| Specified engine oils for Cars, Vans (service) - Overview | BB00.40-P-0223-02A | ||
Otherwise, intake camshaft (1) or exhaust camshaft (2) will be damaged. |
|||
| 14 | Install intake camshaft (1). | ||
| Specified engine oils for Cars, Vans (service) - Overview | BB00.40-P-0223-02A | ||
Cams of intake camshaft (1) must point upwards at an angle at cylinder 1 so that cams of intake camshaft (1) and exhaust camshaft (2) are apart. Otherwise, intake camshaft (1) or exhaust camshaft (2) will be damaged. |
|||
| 15 | Install hold-down tools (6). | *BA05.20-P-1001-02C | |
| 16 | Install camshaft positioners. | AR05.20-P-7209MNL | |
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 17 | Carry out engine test run and check engine for proper operation and leak tightness. | ||
| 18 | Install lower engine compartment lining. | AR61.20-P-1105LF | |
| 19 | Install upper engine cover. |
CHECK VALUES FOR CAMSHAFT BEARING
| Number | Designation | Engine 176 | |||
|---|---|---|---|---|---|
| BE05.20-P-1001-03E | Diameter of camshaft bearing journal | Standard size | Inlet | mm | 29, 947...29, 963 |
| Outlet | mm | 25, 947...25, 963 | |||
CHECK VALUES FOR CAMSHAFT BEARING
| Number | Designation | Engine 176 | ||
|---|---|---|---|---|
| BE05.20-P-1002-03E | Diameter of camshaft fitted bearing journal | Standard size | mm | 31, 947...31, 963 |
CAMSHAFT, CAMSHAFT ADJUSTMENT
| Number | Designation | Engine 176 | |
|---|---|---|---|
| BA05.20-P-1001-02C | Screw/bolt, camshaft bearing cap to cylinder head | Nm | 20 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1013-01A | Sealant, Loctite 5970, 50 ml | A 003 989 9 20 10 |
| BR00.45-Z-1038-04A | Loctite 7200 | A 010 989 90 71 |
| BR00.45-Z-1046-04A | Loctite 7063 (400 ml) cleaning spray | A 001 986 71 71 09 |