Replace Rear Radial Shaft Sealing Ring - AR03.20-P-3003MNL
Engine 176 in model 217, 222
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil | Wear protective gloves, protective clothing and safety glasses. Do not fill engine oil into beverage containers. |
AS18.00-Z-0001-01A | |
| Notice | Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | |
| Remove | |||
| 1 | Remove drive plate | AR03.30-P-8003MNL | |
| 2 | Remove bolt (1) | ||
| 3 | Remove radial shaft sealing ring (2) with cap (3) | ||
| 4 | Check radial shaft sealing ring (2) and crankshaft for damage | If a problem arises ↓ Install new crankshaft. |
|
| AR03.20-P-4351MNL | |||
| Clean | |||
| 5 | Clean sealing surface on crankcase and oil pan | AR01.00-P-0050-01A | |
| Loctite 7200 | *BR00.45-Z-1038-04A | ||
| Loctite 7063 (400 ml) cleaning spray | *BR00.45-Z-1046-04A | ||
| Install | |||
| 6 | Moisten sealing lip of new radial shaft sealing ring (2) with engine oil | ||
| Specified engine oils for Cars, Vans (service) - Overview | BB00.40-P-0223-02A | ||
| 7 | Apply sealant to new cap (3) Notes on distribution of sealant on crankcase end cover |
AH01.40-P-1000-09MNA | |
| Sealant, Loctite 5970, 50 ml | *BR00.45-Z-1013-01A | ||
| 8 | Position insertion tool on crankshaft | Fig 2 | |
| 9 | Install new radial shaft sealing ring (2) and new cap using insertion tool (3) | Fig 2 | |
| 10 | Remove insertion tool | Fig 2 | |
| 11 | Tighten new screws/bolts (1) | ||
| Notice | Notes on threaded connections with aluminum screws/bolts | AH00.00-P-0006-01RM | |
| Notice | Notes on threaded connections fastened using a tightening angle-based tightening process | AH00.00-P-0020-01A | |
| *BA01.40-P-1002-01ZA | |||
| 12 | Install drive plate | AR03.30-P-8003MNL | |
| 13 | Check engine oil level and correct | ||
| AP18.00-P-1812SKI | |||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 14 | Perform an engine test run and check engine for leak tightness | ||
| 15 | Install lower engine compartment paneling | AR61.20-P-1105LF | |
| 16 | Install upper engine cover |
CRANKCASE, TIMING CASE COVER, END COVER
| Number | Designation | Engine 176 | |||
|---|---|---|---|---|---|
| BA01.40-P-1002-01ZA | Screw/bolt, rear of bottom half of crankcase to crankcase/oil pan | Aluminum screw/bolt | Stage 1 | Nm | 2 |
| Stage 2 | ∠° | 45 | |||
| Steel screw/bolt | Nm | 9 | |||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1013-01A | Sealant, Loctite 5970, 50 ml | A 003 989 98 20 10 |
| BR00.45-Z-1038-04A | Loctite 7200 | A 010 989 90 71 |
| BR00.45-Z-1046-04A | Loctite 7063 (400 ml) cleaning spray | A 001 986 71 71 09 |