Completely Replace Inner C-Pillar Side Wall - Ar63.10-P-0700LF

Model 222 

except code Z07 (B7 armoring on special protection version 

Fig 1: Inner C-Pillar Side Wall And Reinforcement Component Location (Model 222)

Courtesy of MERCEDES-BENZ USA

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.	AS00.00-Z-0035-01A
	Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
	Risk of explosion  from aluminum grinding dust, risk of injury to respiratory system from inhaling dust	Wear dust filter mask, safety glasses, and protective gloves. Use a suitable, grounded dust extraction system.	AS60.00-Z-0007-01N
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment		AH00.00-Z-0300-01A
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
Notice	Notes on battery		AH54.10-P-0001-01A
Notice	General information on body repair		AH60.00-P-0001-01KOA
Notice	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
Notice	General information on crack diagnosis of aluminum parts		AH60.00-P-0014-01N
	Note on working on aluminum components and vehicles		AH60.00-P-0034-01LF
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area to be repaired
2	Cover all detachable parts remaining on vehicle with spark protection blanket
3	Remove C-pillar		AR63.20-P-0500LF
4	Set up straightening bench with module members, crossmember and straightening set
	000 588 01 23 00 Body straightening system	Observe set-up plans provided.	WS60.00-P-0023K
5	Place vehicle on straightening bench and fasten
6	Remove C-pillar inner side wall (1) and reinforcement (2)		AR63.10-P-0700-01LF
		Commercially available devices/tools  Round wire brush Body power jigsaw Spot weld milling machine Heat gun Wet/dry vacuum cleaner Specific tools for working on aluminum bodies Aluminum tools	WS60.00-P-0010B
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
7	Prepare C-pillar inner side wall (1) and reinforcement (2)		AR63.10-P-0700-02LF
		Commercially available devices/tools  Round wire brush Body power jigsaw
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard	AS00.00-Z-0007-01A
	inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	area. Use air extraction system.
	Risk of poisoning  caused by inhaling vapors or swallowing adhesive. Risk of injury  caused by adhesive coming into contact with skin and eyes	Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.	AS00.00-Z-0016-01A
	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01N
8	Install C-pillar inner side wall (1) and reinforcement (2)		AR63.10-P-0700-04LF
			WS60.00-P-0010B
	000 588 02 84 00 Welder		WS60.00-P-0022K
	000 588 01 23 00 Body straightening system		WS60.00-P-0023K
		Commercially available devices/tools  Round wire brush Manual temporary fastener, 6.35 mm Spot welder Wet/dry vacuum cleaner Specific tools for working on aluminum bodies
		Observe set-up plans provided.
		Flow-form rivet structure W1 up to 3.5 mm clamping range (S1)	*BR00.45-Z-1026-13A
		Blind rivet with polygrip countersunk head 6.4 X14 (clamping range 2 mm to 8.5 mm, draw-off strength min. 10.8 kN)	*BR00.45-Z-1002-13A
		Blind rivet Y2 6.5X12.5 (clamping range 2 mn to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		Blind rivet Y1 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1035-13A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		Adhesive kit, body, 2-component adhesive	*BR00.45-Z-1092-02A
		Side portal frame	Fig 2
9	Release vehicle from straightening bench, lift vehicle and remove straightening bench
10	Clean welds and sheet metal flanges	Commercially available devices/tools  Round wire brush
11	Install C-pillar		AR63.20-P-0500LF

Fig 2: Side Portal Frame (210 589 17 23 00)

Courtesy of MERCEDES-BENZ USA