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Remove/Install Crank Window In Rear Door - AR72.12-P-1910LF

Model 222.0/1/9 

except code Z07 (B7 armoring on special protection version) 

G15380323Courtesy of MERCEDES-BENZ USA

Shown on model 222.0/1 

WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
REMOVING Remove     
1 Completely lower left and right side window (1)    
2 Remove rear door lining   AR72.12-P-1010LF 
3 Unclip window frame trim (2) IMPORTANT Remove clips remaining in window frame and install in window frame trim (2).  
    SPECIAL TOOL Clip remover Fig 2
4 Remove roller sun blind (3) Model 222.0/1/9
with code 297 (Electric roller sun blind in left and right rear door)
except code Z07 (B7 armoring on special protection version)
 
5 Remove inner sealing rail (10) NOTES
Carefully lift inner sealing rail (10) out of bead of inner door panel.
otherwise the inner sealing rail (10) can bend and must be replaced.
 
    SPECIAL TOOL Mounting wedge Fig 1
6 Pull out window guide seal (4) in area of B-pillar cover (6)    
7 Pull out seal (4.1) in area of B-pillar cover (6)    
8 Unscrew screws (5) from B-pillar cover (6)    
9 Glue adhesive tape (8) to trim strip (9) as shown IMPORTANT The adhesive tape (8) protects trim strip (9) when removing B-pillar cover (6).  
10 Remove B-pillar cover (6)    
11 Remove rubber grommet (11) from door module IMPORTANT Model 222.9
except code Z07 (B7 armoring on special protection version)
Additionally remove rubber grommet (11).
 
12 Connect electric wiring harness of removed door lining to left and right rear door control unit    
13 Open side window (1) until bolt (12) is accessible through assembly opening in door module NOTES
Move side window (1) toward rear into window guide seal (4).
Otherwise the paint on the front door frame can be damaged.
 
14 Remove screw (12) IMPORTANT Model 222.9
except code Z07 (B7 armoring on special protection version)
Two screws (12) are present.
 
15 Remove side window (1) upward from window channel in rear door    
INSTALLING Install     
16 Insert side window (1) IMPORTANT Guide side window (1) into window shaft in rear door and slide downward until mount makes contact. Then move toward rear into window guide seal (4).  
17 Tighten screw (12) IMPORTANT Model 222.9
except code Z07 (B7 armoring on special protection version)
Two screws (12) are present.
 
    TORQUE SPECIFICATION Bolt, side window to window lifter *BA72.12-P-1006-01Q 
18 Completely lower side window (1) NOTES
Move side window (1) toward rear into window guide seal (4).
Otherwise the paint on the front door frame can be damaged.
 
19 Moisten outer sealing rail (7) and B-pillar cover (6) in assembly area of B-pillar cover (6) with lubricant. Lubricant, rubber assembly 1 L *BR00.45-Z-1010-06A 
20 Install B-pillar cover (6)    
21 Remove adhesive tape (8) from trim piece (9)    
22 Unscrew bolts (5) on B-pillar cover (6)    
23 Remove seal (4.1) in assembly area of B-pillar cover (6) with lubricant Lubricant, rubber assembly 1 L *BR00.45-Z-1010-06A 
24 Insert seal (4.1) into B-pillar cover (6) IMPORTANT Make sure that the seal (4.1) is seated correctly.  
25 Remove window guide seal (4) in assembly area of B-pillar cover (6) with lubricant Lubricant, rubber assembly 1 L *BR00.45-Z-1010-06A 
26 Moisten window guide seal (4) below B-pillar cover (6) with soapy water IMPORTANT Soap solution has the required lubrication characteristics for the installation.  
27 Insert window guide seal (4) into window guide rail and slide downward    
28 Pull window guide rail (4) upward until the correct installation position is reached    
29 Insert window guide seal (4) into window guide rail in area of B-pillar cover (6) IMPORTANT Ensure that window guide seal (4) is seated correctly.  
30 Moisten obstruction sensor strip on inner sealing rail (10) with lubricant Lubricant, rubber assembly 1 L *BR00.45-Z-1010-06A 
31 Install inner sealing rail (10)    
32 Perform test run for side window (1) IMPORTANT Completely close side window (1) and then open; check side window (1) for ease of movement.
If complaint is present, loosen bolt (12) and adapt installation position of side window (1) correspondingly.
 
33 Install rubber grommet (11) into door module    
34 Install roller sun blind (3) Model 222.0/1
with code 297 (Electric roller sun blind in left and right rear door)
except code Z07 (B7 armoring on special protection version)
 
35 Coat side window (1) in assembly area of window frame trim (2) with lubricant Lubricant, rubber assembly 1 L *BR00.45-Z-1010-06A 
36 Clip in window frame trim (2) IMPORTANT Ensure that window frame trim (2) is seated correctly.  
37 Install rear door lining   AR72.12-P-1010LF 
38 Check for proper function and synchronize power window    
REAR DOOR

Number Designation MODEL 222 except CODE Z07
BA72.12-P-1006-01Q Bolt, side window to window lifter Nm 8
Fig 1: Identifying Mounting Wedge (110 589 03 59 00)
G11128949Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Clip Remover (452 589 01 63 00)
G15380325Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-06A Lubricant, rubber assembly 1 L A 000 989 03 67