Replace Longitudinal Member Outer Shell On Entrance - Ar63.30-P-1102LF

Model 222.0 

Model 222.1/9 

xcept code Z07 (B7 armoring on special protection version) 

Courtesy of MERCEDES-BENZ USA

Shown on model 222.0 

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.	AS00.00-Z-0035-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment		AH00.00-Z-0300-01A
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
Notice	Notes on battery		AH54.10-P-0001-01A
Notice	General information on body repair		AH60.00-P-0001-01KOA
Notice	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
Notice	Notes on processing of 2-K structural foam adhesive during body repairs		AH60.00-P-0040-01A
	General information on repair of vehicles with ultra-strength steels.		AH60.00-P-0024-01N
	Notes on acoustic foam and structural foam in the vehicle		AH60.00-P-0039-01A
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area to be repaired
2	Cover all detachable parts remaining in vehicle with spark protection blankets
3	Remove side longitudinal member paneling		AR63.30-P-1040LF
4	Set up straightening bench with straightening set
	000 588 01 23 00 Body straightening system		WS60.00-P-0023K
		Observe set-up plans provided.
5	Place vehicle on straightening bench and fasten
6	Remove longitudinal member outer shell (1), outer A-pillar bottom section (2) and B-pillar support (4)		AR63.30-P-1102-01LF
		Commercially available devices/tools  Round wire brush Body power jigsaw Spot weld milling machine Heat gun Wet/dry vacuum cleaner
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
7	Prepare longitudinal member outer shell (1), outer A-pillar bottom section (2) and B-pillar support (4)		AR63.30-P-1102-02LF
		Commercially available devices/tools  Round wire brush Body power jigsaw
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Risk of poisoning  caused by inhaling vapors or swallowing adhesive. Risk of injury  caused by adhesive coming into contact with skin and eyes	Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.	AS00.00-Z-0016-01A
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01N
8	Install longitudinal member outer shell (1), outer A-pillar bottom section (2) and B-pillar support (4)		AR63.30-P-1102-03LF
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
	000 588 01 23 00 Body straightening system		WS60.00-P-0023K
		Commercially available devices/tools  Round wire brush Drill bits and milling cutters for high-strength steels Manual temporary fastener, 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner Observe set-up plans provided.
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
		Adhesive kit, body, 2-component adhesive	*BR00.45-Z-1092-02A
		2-component adhesive for reinforcements	*BR00.45-Z-1152-02A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		Blind rivet Y2 6.5X12.5 (clamping range 2 mn to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		Blind rivet Y3 6.5X14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1016-13A
9	Release vehicle from straightening bench, lift vehicle and remove straightening bench
10	Clean welds and sheet metal flanges	Commercially available devices/tools  Round wire brush
11	Install side longitudinal member paneling		AR63.30-P-1040LF