Partially Replace Rear Wheel Well - Ar63.10-P-0662LF

Model 205 

Model 213 

Model 217 

Model 222 

Model 253 

Model 293 

Fig 1: Outer Rear Wheel Well Component Location (Model 222)

Courtesy of MERCEDES-BENZ USA

Shown on model 222 

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. Model 205.0/1/2, 213, 222, 253, 293	AS00.00-Z-0035-01A
	Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment		AH00.00-Z-0300-01A
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
Notice	Notes on battery		AH54.10-P-0001-01A
Notice	General information on body repair		AH60.00-P-0001-01KOA
	Notes on acoustic foam and structural foam in the vehicle	Model 205	AH60.00-P-0039-01LW
	Notes on acoustic foam and structural foam in the vehicle	Model 213	AH60.00-P-0039-01LWE
	Notes on acoustic foam and structural foam in the vehicle	Model 217, 222	AH60.00-P-0039-01A
	Notes on acoustic foam and structural foam in the vehicle	Model 253 Model 293	AH60.00-P-0039-01LWG
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.
3	Cut off outer rear wheel well (1).		AR63.10-P-0662-01LF
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		Commercially available devices/tools  Round wire brush Body power jigsaw Spot weld milling machine Wet/dry vacuum cleaner
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		Primer stick	*BR00.45-Z-1012-07A
4	Prepare rear outer wheel well (1) for installation.		AR63.10-P-0662-02LF
		Commercially available devices/tools  Round wire brush Body power jigsaw
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01N
5	Install outer rear wheel well (1).
	000 588 01 84 00 Welder		WS60.00-P-0021K
			AR63.10-P-0662-03LF
		Commercially available devices/tools  Round wire brush Manual temporary fastener 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
		Blind rivet Y1 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1035-13A
6	Clean weld joints and sheet metal flange	Commercially available devices/tools  Round wire brush.
7	Remove spark protection blankets.
8	Clean repair area.	Commercially available devices/tools  Wet/dry vacuum cleaner.
9	Treat repair areas with primer filler.
	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting		AH98.00-P-0003-01A
		Use only primer fillers approved by manufacturer. See guidelines for paint technology in the workshop portal.
10	Seal seam after repair.	Model 205, 253	AR97.10-P-4000LW
		Model 293
		Model 217, 222	AR97.10-P-4000LF
		Model 213	AR97.10-P-4000LWE
11	Paint repair areas and adjacent surfaces.
	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting		AH98.00-P-0003-01A
		Only use paints approved by the manufacturer. See guidelines for paint technology in the workshop portal.
12	Supplement cavity preservation.	Model 205, 253 Model 293	AR97.20-P-1500LW
		Model 217, 222	AR97.20-P-1500LF
		Model 213	AR97.20-P-1500LWE
13	Install all detachable parts in area of repair point.