Replace Complete Wheel Well - Ar62.20-P-1200LF

Model 217 

Model 222 

Shown on MODEL 222 with CODE Z07 (Top protection) 

Fig 1: Front Wheel Well And Adjacent Component Locations (Model 222)

Courtesy of MERCEDES-BENZ USA

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.	AS00.00-Z-0035-01A
	Risk of explosion  from aluminum grinding dust, risk of injury to respiratory system from inhaling dust	Wear dust filter mask, safety glasses, and protective gloves. Use a suitable, grounded dust extraction system.	AS60.00-Z-0007-01N
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment		AH00.00-Z-0300-01A
Notice	General information on body repair		AH60.00-P-0001-01KOA
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
Notice	Notes on battery		AH54.10-P-0001-01A
Notice	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
Notice	General information on crack diagnosis of aluminum parts		AH60.00-P-0014-01N
	General information on repair of vehicles with ultra-strength steels.		AH60.00-P-0024-01N
	Note on working on aluminum components and vehicles		AH60.00-P-0034-01LF
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.
3	Remove upper front longitudinal member.		AR62.20-P-1286LF
4	Remove mounting support from front bottom longitudinal member.	Model 222 with code Z07 (B7 armoring on special protection version)
		Commercially available devices/tools  Milling cutter for ultra-high-strength steels Stainless steel round wire brush	AR62.20-P-1200-22LFS
5	Set up straightening bench with module members, crossmember, and straightening set.
	000 588 01 23 00 Body straightening system		WS60.00-P-0023K
		Observe set-up plans provided.
6	Place vehicle on straightening bench and fasten.	A washer with the thickness of the mounting supports must be inserted on the front longitudinal member between the straightening-tool fixture and front longitudinal member of the vehicle. Otherwise the vehicle is not seated correctly on the straightening bench.
7	Remove front wheel well (1), connecting carrier (2), and pedal floor panel (3).	Model 222 with code Z07 (B7 armoring on special protection version)	AR62.20-P-1200-21LFS
		Model 217 Model 222 except code Z07 (B7 armoring on special protection version)	AR62.20-P-1200-21LF
	000 588 02 39 00 Rivet press tool		WS60.00-P-0010B
		Commercially available devices/tools  Torx® EPL 12 Stainless steel round wire brush Spot weld milling machine Heat gun Drill bit and milling cutter for high-strength steels Wet/dry vacuum cleaner
8.1	Prepare front wheel well (1), connecting carrie (2), and pedal floor panel (3).	Model 217 Model 222 except code Z07 (B7 armoring on special protection version)
			AR62.20-P-1200-19LF
		Commercially available tools  Stainless steel round wire brush
		Ground bolts	*BR00.45-Z-1038-13A
8.2	Prepare front wheel well (1), connecting carrie (2), and pedal floor panel (3).	Model 222 with code Z07 (B7 armoring on special protection version)	AR62.20-P-1200-19LFS
	000 588 02 39 00 Rivet press tool		WS60.00-P-0010B
		Commercially available devices/tools  Stainless steel round wire brush Drill bit for high-strength steels
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Flow-form rivet structure W3 3.35 mm up to 4.1 mm clamping range (S2)	*BR00.45-Z-1027-13A
		Ground bolts	*BR00.45-Z-1038-13A
9	Prepare mounting support on the front bottom longitudinal member for installation.	Model 222 with code Z07 (B7 armoring on special protection version)
			AR62.20-P-1200-23LFS
		Commercially available devices/tools  Stainless steel round wire brush
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01N
	General notes on welding		AH60.00-P-0005-01N
10.1	Install front wheel well (1), connecting carrier (2), and pedal floor panel (3).	Model 217 Model 222 except code Z07 (B7 armoring on special protection version)
			AR62.20-P-1200-17LF
	000 588 02 39 00 Rivet press tool		WS60.00-P-0010B
	000 588 02 84 00 Welder		WS60.00-P-0022K
		Observe set-up plans provided. Commercially available devices/tools  Stainless steel round wire brush Drill bit for high-strength steels Body power jigsaw Manual temporary fastener, 6.35 mm Wet/dry vacuum cleaner
		Adhesive kit, body, 2-component adhesive	*BR00.45-Z-1092-02A
		Blind rivet Y2 6.5X12.5 (clamping range 2 mn to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		Blind rivet Y3 6.5X14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1016-13A
		Flow-form rivet structure W3 3.35 mm up to 4.1 mm clamping range (S2)	*BR00.45-Z-1027-13A
		Ground strap	*BR00.45-Z-1013-12A
		Ground bolts	*BR00.45-Z-1060-13A
10.2	Install front wheel well (1), connecting carrier (2), and pedal floor panel (3).	Model 222 with code Z07 (B7 armoring on special protection version)
			AR62.20-P-1200-17LFS
	000 588 02 39 00 Rivet press tool		WS60.00-P-0010B
	000 588 02 84 00 Welder		WS60.00-P-0022K
		Observe set-up plans provided. Commercially available devices/tools  Stainless steel round wire brush Drill bit for high-strength steels Body power jigsaw Manual temporary fastener, 6.35 mm Wet/dry vacuum cleaner
		Adhesive kit, body, 2-component adhesive	*BR00.45-Z-1092-02A
		Blind rivet Y2 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		Blind rivet Y3 6.5X14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1016-13A
		Flow-form rivet structure W3 3.35 mm up to 4.1 mm clamping range (S2)	*BR00.45-Z-1027-13A
		Countersunk-head blind rivet Z2 6.4X15.5 (clamping range 3 mm to 5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1044-13A
11	Release vehicle from straightening bench, lift and remove straightening bench.
12	Install mounting support on front bottom longitudinal member.	Model 222 with code Z07 (B7 armoring on special protection version)
			AR62.20-P-1200-24LFS
	000 588 02 84 00 Welder		WS60.00-P-0022K
		Ground strap	*BR00.45-Z-1013-12A
		Ground bolts	*BR00.45-Z-1060-13A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
13	Clean weld joints and sheet metal flange	Commercially available devices/tools  Stainless steel round wire brush
14	Install upper front longitudinal member.		AR62.20-P-1286LF
15	Remove spark protection blankets.
16	Install all detachable parts in area of repair point.