General Repair Methods For Wiring Harness - AR00.19-P-0100A
Model 117, 118, 124, 126, 129, 140, 156, 163, 164, 166, 167, 168, 169, 170, 171, 172, 176, 177, 190, 197, 199, 202, 203, 204, 205, 206, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, 221, 222, 223, 230, 231, 232, 238, 240, 242, 243, 245, 246, 247, 251, 253, 254, 257, 290, 292, 293, 295, 296, 297, 414, 450, 451, 452, 453, 454, 461, 463
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by burns to skin and eyes. Risk of poisoning caused by inhaling fumes when working with heat-shrinkable tubing. | Work in well ventilated rooms only. Wear safety glasses with side protection and protective gloves. | AS00.19-Z-0001-01A | |
| Risk of injury caused by burns to skin and eyes, risk of poisoning caused by inhaling fumes during soldering. | Wear protective gloves, protective clothing and safety glasses. Ensure that the work area is adequately ventilated. Secure power supply cables. Avoid sources of fire in working area. | AS00.19-Z-0002-01A | |
| Notice | General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment | AH00.00-Z-0300-01A | |
| Notice | Assessment of damage in wiring harnesses | AH00.19-P-1000-05A | |
| Notice | Notes on replacement of safety-relevant and special components | AH00.19-P-1000-08A | |
| Notice | Notes on crimping | AH00.19-P-1000-09A | |
| Notice | Notes on soldering | AH00.19-P-1000-10A | |
| Notice | Notes on the use of paint scraping nuts on ground connections | Model 117, 118, 156, 166, 167, 172, 176, 177, 190, 205, 206, 213, 217, 222, 223, 238, 242, 243, 246, 247, 253, 254, 257, 290, 292, 293, 295, 296, 297 Model 463 as of model year 2019 |
AH00.19-P-1000-20A |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | Notes on battery | AH54.10-P-0001-01A | |
| Advantages of repairing wiring harnesses | AH00.19-P-1000-03A | ||
| Repair methods for wiring harnesses | AH00.19-P-1000-04A | ||
| Notes regarding plug connections | AH00.19-P-1000-06A | ||
| Notes on soft soldering | AH00.19-P-1000-07A | ||
| Notes on cable protection | AH00.19-P-1000-11A | ||
| Repair wiring harness | |||
| 1 | Remove contacts from plugs, couplings. | If required for wiring harness repair. | AR00.19-P-0120A |
| Female contacts and contact pins, installation survey, as-built configuration | Model 124, 126, 129, 140, 163, 164, 168, 169, 170, 171, 199, 202, 203, 204, 208, 209, 210, 211, 215, 216, 219, 220, 221, 230, 240, 245, 251, 414, 461, 463 up to 5/31/12 | GF00.19-P-7000A | |
| Plugs and couplings as-built configuration | Model 124, 126, 129, 140, 163, 164, 168, 169, 170, 171, 199, 202, 203, 204, 208, 209, 210, 211, 215, 216, 219, 220, 221, 230, 240, 245, 251, 414, 461, 463 up to 5/31/12 | GF00.19-P-8000A | |
| 2 | Repair wiring harness by soldering end sleeves. | With soldering end sleeves. | AR00.19-P-0100-09A |
| Fig 17 | |||
| Fig 1 | |||
| Fig 4 | |||
| Fig 5 | |||
| Fig 3 | |||
| Fig 20 | |||
| 3.1 | Repair wiring harness by means of axial solder connectors. | For axial solder connectors and conductor cross-section > 0.35 mm2. | AR54.18-P-0100-06A |
| 3.2 | Repair wiring harness by means of axial solder connectors. | For axial solder connectors and conductor cross-section 0.13 mm2. | |
| AR00.19-P-0100-12A | |||
| Fig 16 | |||
| 4 | Repair wiring harness by crimping. | With round cable wiring harness. | |
| AR00.19-P-0100-03A | |||
| Fig 17 | |||
| Fig 25 | |||
| Fig 26 | |||
| Fig 27 | |||
| Fig 21 | |||
| Fig 22 | |||
| Fig 23 | |||
| Fig 10 | |||
| Fig 4 | |||
| Fig 7 | |||
| Fig 11 | |||
| Fig 19 | |||
| Fig 20 | |||
| 5 | Repair flat conductor wiring harness by crimping. | Model 164, 204, 211, 216, 219, 221, 251 With flat conductor wiring harness. | |
| AR00.19-P-0100-10A | |||
| Fig 28 | |||
| 6 | For watertight connections, repair wiring harness by crimping. | If the repair point has to be watertight. | |
| AR00.19-P-0100-04A | |||
| Fig 17 | |||
| Fig 2 | |||
| Fig 24 | |||
| Fig 8 | |||
| Fig 10 | |||
| Fig 4 | |||
| Fig 13 | |||
| Fig 14 | |||
| Fig 15 | |||
| Fig 9 | |||
| Fig 12 | |||
| Fig 20 | |||
| Fig 18 | |||
| 7 | Repair wiring harness by soldering. | With solder cups. | AR00.19-P-0100-05A |
| Fig 17 | |||
| Fig 1 | |||
| Fig 4 | |||
| Fig 20 | |||
| 8 | Repair wiring harness by means of rapid connection technology. | With cut & clamp connector. | |
| AR00.19-P-0100-06A | |||
| 9 | Protect repair point after line repair. | AR00.19-P-0100-08A | |
| 10 | Check wiring harness. | AR54.18-P-0600-01A | |
| Fig 6 | |||
| Fig 29 |