Carry Out Measurements On Structural Components - Ar62.10-P-1110-02LW

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Topical note	Notes on threaded connections fastened using a tightening angle-based tightening process	AH00.00-P-0020-01A .
	Note on working on aluminum components and vehicles	AH60.00-P-0034-01LW .
	000 588 01 23 00 Body straightening system	WS60.00-P-0023K .
	Checklist for damage diagnosis in the event of an accident, form	OF60.00-P-1000-01LW .

Model 205

MEASUREMENT OF STRUCTURAL COMPONENTS (BE62.10-P-1001-02A) (Model 205)

Number	Designation				Model 205
BE62.10-P-1001-02A	Front end, suspension strut tower	Specified value for tolerance range in "X	Point 4, left/right	mm	±2
		Specified value for tolerance range in "Y"	Point 4, left/right	mm	±2
		Specified value for tolerance range in "Z"	Point 4, left/right	mm	±2

MEASUREMENT OF STRUCTURAL COMPONENTS (BE62.10-P-1001-02A) (Model 205)

Number	Designation					Model 205
BE62.10-P-1002-02A	Front end, connecting flange on suspension strut tower for front module carrier	Specified value for tolerance range in "X"	Point 5, left/right		mm	±2
		Specified value for tolerance range in "Y"	Point 5, left/right		mm	±2
		Index for measuring point "Z"	Point 5, left/right	Actual value deviation = OK	mm	< ±2
				Actual value deviation = restraightening permissible	mm	< +10
				Actual value deviation = replace component part	mm	> ±10

MEASUREMENT OF STRUCTURAL COMPONENTS (BE62.10-P-1003-02A) (Model 205)

Number	Designation				Model 205
BE62.10-P-1003-02A	Rear end, crossmember above rear axle	Specified value for tolerance range in "X"	Point 6, left/right	mm	±1, 5
		Specified value for tolerance range in "X"	Point 7, left/right	mm	±2
		Specified value for tolerance range in "Y"	Point 6, left/right	mm	±1, 5
		Specified value for tolerance range in "Y"	Point 7, left/right	mm	±2
		Specified value for tolerance range in "Z"	Point 6, left/right	mm	±1, 5
		Specified value for tolerance range in "Z"	Point 7, left/right	mm	±2

MEASUREMENT OF STRUCTURAL COMPONENTS (BE62.10-P-1004-02A) (Model 205)

Number	Designation				Model 205
BE62.10-P-1004-02A	Rear end, longitudinal member bracket	Specified value for tolerance range in "X	Point 8/9, left/right	mm	±2
		Specified value for tolerance range in "Y"	Point 8/9, left/right	mm	±2
		Specified value for tolerance range in "Z"	Point 8/9, left/right	mm	±2

MEASUREMENT OF STRUCTURAL COMPONENTS (BE62.10-P-1005-02A) (Model 205)

Number	Designation				Model 205
BE62.10-P-1005-02A	Rear end, suspension strut tower	Specified value for tolerance range in "X	Point 10, left/right	mm	±2
		Specified value for tolerance range in "Y"	Point 10, left/right	mm	±2
		Specified value for tolerance range in "Z"	Point 10, left/right	mm	±2

FRONT AXLE CARRIER (BA33.10-P-1001-01Q) (Model 205)

Number	Designation		Model 205
BA33.10-P-1001-01Q	Bolt, front axle carrier to longitudinal member	Nm	180

CROSS MEMBER AND FRONT REINFORCEMENT (BA62.30-P-1001-01H) (Model 205)

Number	Designation					Model 205
BA62.30-P-1001-01H	Bolt, cross member to soundproofing	M10	Stage 1	Left side	Nm	28
			Stage 1	Right side	Nm	28
			Stage 2		∠°	135

CROSS MEMBER AND FRONT REINFORCEMENT (BA62.30-P-1005-01H) (Model 205)

Number	Designation				Model 205
BA62.30-P-1005-01H	Bolt, insulation to longitudinal member	M12	Stage 1	Nm	90
BA62.30-P-1005-01H	Bolt, insulation to longitudinal member	M12	Stage 2	∠°	90

Measure structural components only in combination with approved electronic measuring systems.

The following operation steps are shown on model 205.0.

Survey pattern for measurement of structural components of front end, shown on right side of vehicle

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA

Loosen bolts (1, 2, 3).
Measure suspension strut tower (A) at measuring point (4), assess and enter measurement value as well as result in checklist.
Always replace spring strut dome (A) in event of cracks, folds or deformation. Otherwise the required minimum strength of the structural components is not ensured.

Measuring points (4) is always the bolt head when the strut is installed.

Reshaping or repairing not permissible.

Shown on right side of vehicle

Courtesy of MERCEDES-BENZ USA
Measure connecting flange on suspension strut tower for front module carrier (B) at measuring point (5) from bottom, assess and enter measurement value as well as result into checklist.
In event of cracks or folds on the connecting flange on the suspension strut tower for the front module carrier (B) always suspension strut tower. Otherwise the required minimum strength of the structural components is not ensured.

Measuring point (5) is always the center thread on the connection flange of the suspension strut tower for the front module carrier (B).

Reshaping or repairing is only permissible to a limited extent.

Shown on right side of vehicle

Courtesy of MERCEDES-BENZ USA

Survey pattern for measurement of structural components of rear end, shown on right side of vehicle

Courtesy of MERCEDES-BENZ USA
Measure crossmember above rear axle (C) at measuring points (6, 7), assess and enter measurement value as well as result into checklist.
Always replace crossmember above rear axle (C) in event of cracks, folds or deformation.

Otherwise the required minimum strength of the structural components is not ensured.

Measuring point (7) is centered on bolt head.

Reshaping or repairing not permissible.

Shown on right side of vehicle

Courtesy of MERCEDES-BENZ USA
Measure longitudinal member console (D) at measuring points (8, 9), assess and enter measurement value as well as result into checklist.
Always longitudinal member console (D) in event of cracks, folds or deformation.

Otherwise the required minimum strength of the structural components is not ensured.

Measuring points (8, 9) are centered on bolt heads.

Reshaping or repairing not permissible.

Shown on right side of vehicle

Courtesy of MERCEDES-BENZ USA
Measure damper dome strut (A) at measuring point (10), assess and enter measurement value as well as result in checklist.
Always replace damper strut dome (E) in event of cracks, folds or deformation. Otherwise the required minimum strength of the structural components is not ensured.

Measuring point (10) is center on bolt head of rear bolt.

Reshaping or repairing not permissible.

Shown on left side of vehicle

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA
Tighten bolts (1).
If no further work is necessary in this area.
Tighten bolts (2).
If no further work is necessary in this area.
Tighten bolts (3).
If no further work is necessary in this area.