Adjust Trunk Lid - AR88.50-P-0002LWR
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Model 205.4,
Model 207.4,
Model 238.4
Modification notes
MODIFICATION NOTES
| 14.10.2019 | Method modified. |
Shown on Model 205.4 at left side of vehicle with removed Trunk lid
Shown on Model 205.4
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, Trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | AS00.00-Z-0011-01A | |
| Check | |||
| 1 | Check gaps. | Model 205.4 | AR60.00-P-0700-01LW |
| Model 207.4 | AR60.00-P-0700-01EC | ||
| Model 238.4 | AR60.00-P-0700-01LWO | ||
| Model 205.4 Trunk lid to fender at rear, top | *BE60.00-P-1012-01BB | ||
| Model 205.4 Trunk lid to bumper | *BE60.00-P-1014-01BB | ||
| Model 205.4 Soft top compartment lid to Trunk lid | *BE60.00-P-1035-01BB | ||
| Model 205.4 Outside of tail lamp to inside of tail lamp | *BE60.00-P-1022-01BB | ||
| Model 207.4 Gap dimension | *BE60.00-P-1003-01W | ||
| Model 207.4 Gap dimension | *BE60.00-P-1005-01W | ||
| Model 238.4 Trunk lid to fender at rear, top | *BE60.00-P-1009-01HA | ||
| Model 238.4 Trunk lid to bumper | *BE60.00-P-1011-01HA | ||
| Model 238.4 Soft top compartment lid to Trunk lid | *BE60.00-P-1022-01HA | ||
| Model 238.4 Outside of tail lamp to inside of tail lamp | *BE60.00-P-1014-01HA | ||
Feeler gauge |
Fig 1 | ||
| Remove | |||
| 2 | Remove rear-end center-section trim. | Model 205.4, Model 207.4, Model 238.4 |
AR68.30-P-4785LW |
| 3 | Release screws (2) of lock striker (3). | ||
| 4 | Remove covers (9). | If the Trunk lid (1) is adjusted in the longitudinal or transverse direction. | |
| 5 | Disconnect link rods (10) from ball pin at left and right hinge (5). | Model 205.4, Model 238.4 If the Trunk lid (1) is adjusted in the longitudinal or transverse direction. |
|
| 6 | Remove nuts (11) at left and right torsion spring unit (12). | Model 205.4, Model 238.4 If the Trunk lid (1) is adjusted in the longitudinal or transverse direction. |
|
| 7 | Remove torsion spring unit (12) on left and right. | Model 205.4, Model 238.4 If the Trunk lid (1) is adjusted in the longitudinal or transverse direction. |
|
| Adjustment in longitudinal and/or transverse direction | |||
| 8 | Release screws (4) at left and right hinge (5). | ||
| 9 | Adjust Trunk lid (1) in longitudinal and/or transverse direction. | Model 205.4 Trunk lid to fender at rear, top | *BE60.00-P-1012-01BB |
| Model 205.4 Soft top compartment lid to Trunk lid | *BE60.00-P-1035-01BB | ||
| Model 205.4 Outside of tail lamp to inside of tail lamp | *BE60.00-P-1022-01BB | ||
| Model 207.4 Gap dimension | *BE60.00-P-1003-01W | ||
| Model 207.4 Gap dimension | *BE60.00-P-1005-01W | ||
| Model 238.4 Trunk lid to fender at rear, top | *BE60.00-P-1009-01HA | ||
| Model 238.4 Soft top compartment lid to Trunk lid | *BE60.00-P-1022-01HA | ||
| Model 238.4 Outside of tail lamp to inside of tail lamp | *BE60.00-P-1014-01HA | ||
Feeler gauge |
Fig 1 | ||
| 10 | Tighten screws (4) at left and right hinge | Model 207.4 Mount, hinge lever to body |
*BA88.50-P-1001-01E |
Model 205.4, Model 238.4 Bolt, mounting console to body |
*BA88.50-P-1003-03A | ||
| Adjust height | |||
| 11 | Fully screw in stop buffers (6). | ||
| 12 | Release screws (7) on left and right. | ||
| 13 | Adjust height of Trunk lid (1) relative to soft top compartment cover. | Upper edge of Trunk lid (1) must be flush with soft top compartment cover and fenders. |
|
| 14 | Tighten screws (7) on left and right. | Model 205.4, Model 238.4 Bolt, hinge bracket to Trunk lid |
*BA88.50-P-1001-03A |
Model 207.4 Nut/Bolt, hinge lever to Trunk lid |
*BA88.50-P-1002-01E | ||
| 15 | Adjust height of Trunk lid (1) relative to bumper by moving lock striker (3). | Upper edge of Trunk lid (1) must be flush with fenders. |
|
| Model 205.4 Trunk lid to bumper | *BE60.00-P-1014-01BB | ||
| Model 207.4 Gap dimension | *BE60.00-P-1003-01W | ||
| Model 238.4 Trunk lid to bumper | *BE60.00-P-1011-01HA | ||
Feeler gauge |
Fig 1 | ||
| 16 | Align lock striker (3) so that centered with Trunk lid lock and tighten screws (2). | ||
| 17 | Mark stop buffers (6) in contact area with chalk. | ||
| 18 | Screw in stop buffers (6) in small steps until Trunk lid (1) rests on stop buffers (6) in closed condition. | A chalk mark must be visible on contact surface. |
|
| 19 | Unscrew left and right stop buffer (6) by one quarter turn. | To prevent vibrations, the Trunk lid (1) is slightly tensioned. |
|
| Install | |||
| 20 | Repair paint damage in area of hinges (5) with primer filler and/or touch-up paint pen. | Use only primer filler and paints approved by Daimler AG: https://xentry.daimler.com |
|
| 21 | Install torsion spring unit (12) on left and right. | Model 205.4, Model 238.4 If the Trunk lid (1) has been adjusted in the longitudinal or transverse direction. |
|
| 22 | Attach and tighten nuts (11) at left and right torsion spring unit (12). | Model 205.4, Model 238.4 If the Trunk lid (1) has been adjusted in the longitudinal or transverse direction. |
|
| 23 | Attach link rods (10) at left and right hinge (5). | Model 205.4, Model 238.4 If the Trunk lid (1) has been adjusted in the longitudinal or transverse direction. |
|
| 24 | Install covers (9). | If the Trunk lid (1) has been adjusted in the longitudinal or transverse direction. | |
| 25 | Install rear-end center-section trim. | Model 205.4, 207.4, 238.4 Model 205.4, Model 238.4 |
AR68.30-P-4785LW |
| Calibrate | |||
| 26 | Calibrate rear 360° Camera with vehicle diagnosis system. | Model 205.4, 207.4, 238.4 with code 501 (360° camera) | |
| Model 205.4 with code 501 (360° Camera) | AD00.00-P-2000-04B | ||
| Model 207.4 with code 501 (360° Camera) | AD00.00-P-2000-04A | ||
| Model 238.4 with code 501 (360° Camera) | AD00.00-P-2000-06LWO |
CHECK VALUES FOR GAPS
| Number | Designation | Model 207.4 | |||
|---|---|---|---|---|---|
| BE60.00-P-1003-01W | Gap dimension | Trunk lid to rear fender, top | Dimension "H" | mm | 4 (±1) |
| Trunk lid to bumper | Dimension "I" | mm | 5, 5 (±2) | ||
| Rear fender to tail lamp | Dimension "J" | mm | 2 (+1, 5/-1) | ||
| Tail lamp to bumper | Dimension "K" | mm | 2 (±1) | ||
| Tail lamp, Trunk lid to tail lamp | Dimension "L" | mm | 4 (±1) | ||
| Picture | AR60.00-P-0700-01EC | ||||
CHECK VALUES FOR GAPS
| Number | Designation | Model 207.4 | |||
|---|---|---|---|---|---|
| BE60.00-P-1005-01W | Gap dimension | Soft top compartment lid to rear fender | Dimension "N" | mm | 4 (±1) |
| Soft top compartment lid to Trunk lid | Dimension "O" | mm | 4 (+1, 5/-0, 5) | ||
| Wind deflector to A-pillar | Dimension "P" | mm | 3, 5 (±1, 5) | ||
| Wind deflector to water deflector | Dimension "Q" | mm | 2, 1 (±1) | ||
| Picture | AR60.00-P-0700-01EC | ||||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 238.4 | ||
|---|---|---|---|---|
| BE60.00-P-1009-01HA | Trunk lid to fender at rear, top ' | Dimension "K" | mm | 3 (+0, 5) |
| Dimension "K1" | mm | - | ||
| For picture, see | AR60.00-P-0700-01LWO | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 238.4 | ||
|---|---|---|---|---|
| BE60.00-P-1011-01HA | Trunk lid to bumper | Dimension "M1" | mm | 5, 5 (±1) |
| For picture, see | AR60.00-P-0700-01LWO | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.4 | ||
|---|---|---|---|---|
| BE60.00-P-1012-01BB | Trunk lid to fender at rear, top | Dimension "K" | mm | 3, 5 (+ 0, 5) |
| Dimension "K1" | mm | - | ||
| For picture, see | AR60.00-P-0700-01LW | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.4 | ||
|---|---|---|---|---|
| BE60.00-P-1014-01BB | Trunk lid to bumper | Dimension "M" | mm | - |
| Dimension "M1" | mm | 5, 5 (±1) | ||
| For picture, see | AR60.00-P-0700-01LW | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 238.4 | ||
|---|---|---|---|---|
| BE60.00-P-1014-01HA | Outside of tail lamp to inside of tail lamp | Dimension "T" | mm | 4 (±1) |
| For picture, see | AR60.00-P-0700-01LWO |
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.4 | ||
|---|---|---|---|---|
| BE60.00-P-1022-01BB | Outside of tail lamp to inside of tail lamp | Dimension "T" | mm | 3, 5 (±1) |
| For picture, see | AR60.00-P-0700-01LW | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 238.4 | ||
|---|---|---|---|---|
| BE60.00-P-1022-01HA | Soft top compartment lid to Trunk lid | Dimension "Z4" | mm | 5 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LWO | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.4 | ||
|---|---|---|---|---|
| BE60.00-P-1035-01BB | Soft top compartment lid to Trunk lid | Dimension "Z4" | mm | 5 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LW | |||
TRUNK LID
| Number | Designation | Model 207.4 | |
|---|---|---|---|
| BA88.50-P-1001-01E | Mount, hinge lever to body | Nm | 10 |
TRUNK LID
| Number | Designation | Model 205 | Model 238 | |
|---|---|---|---|---|
| BA88.50-P-1001-03A | Bolt, hinge bracket to Trunk lid | Nm | 12 | 10 |
TRUNK LID
| Number | Designation | Model 207.4 | |
|---|---|---|---|
| BA88.50-P-1002-01E | Nut/Bolt, hinge lever to Trunk lid | Nm | 10 |
TRUNK LID
| Number | Designation | Model 205 | Model 238 | |
|---|---|---|---|---|
| BA88.50-P-1003-03A | Bolt, mounting console to body | Nm | 10 | 10 |