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Home >> Mercedes Benz >> 2020 >> GLE450 >> Repair and Diagnosis >> Accessories & Equipment >> Communication Devices >> Electrical System, Equipment & Instruments -- 167 Chassis (2 Of 4) >> Testing & Repair >> Remove/Install On-Board Electrical System Battery - AR54.10-P-0009ME

Remove/Install On-Board Electrical System Battery - AR54.10-P-0009ME

Model 167 

MODIFICATION NOTES

06.04.2021 Sequence of operation steps revised. Operation step 1  
G15038336Courtesy of MERCEDES-BENZ USA
G15038337Courtesy of MERCEDES-BENZ USA
Fig 1: On-Board Electrical System Battery Components Location - Model 167
G15038338DANGERREMOVINGINSTALLINGIMPORTANTSPECIAL TOOLSPECIAL TOOLSPECIAL TOOLTORQUE SPECIFICATIONNOTESINSTALLATION IMPORTANTTORQUE SPECIFICATIONINSTALLATION NOTESCourtesy of MERCEDES-BENZ USA
DANGER Risk of fire  /risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning  caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death  due to voltage U >= 30 V AC and U >= 60 V DC. No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. AS54.10-Z-0001-01A
Notice  Information on preventing damage to electronic components due to electrostatic discharge 1   AH54.00-P-0001-01A
Notice  Notes on battery   AH54.10-P-0001-01A
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVINGINSTALLING Remove/install     
1 Confirm change of on-board electrical system battery (G1) using diagnosis system in signal acquisition and actuation module under Actuation menu item. When replacing the on-board electrical system battery (G1).  
    IMPORTANT This updates the charging characteristic for the on-board electrical system battery (G1)  
2 Remove front seat on driver's side with connected lines and tilt backwards.   AR91.10-P-1000ME
3 Disconnect the ground line for the on-board electrical system battery (G1).   AR54.10-P-0003ME 
4 Remove driver's side B-pillar trim. Model 167
with code 581 (Automatic air conditioning)
AR68.30-P-4700ME
5 Fold floor covering (1) at front on driver's side far enough forward to gain access to trim (2).   AR68.80-P-0007ME
6 Unclip electric line (3) from cover (2). SPECIAL TOOL Dismantling tool Fig 2
7 Remove air duct (11). Model 167
with code 581 (Automatic air conditioning)
 
8 Remove air duct (12). Model 167
with code 581 (Automatic air conditioning)
 
    SPECIAL TOOL Dismantling tool Fig 2
9 Remove air duct of footwell ventilation. SPECIAL TOOL Dismantling tool Fig 2
10.1 Remove air duct (13). Model 167
with code 581 (Automatic air conditioning)
 
10.2 Remove cover (4). Model 167
except code 581 (Automatic air conditioning)
 
11 Remove nuts (5) and remove cover (2).    
12 Remove cover (8) and loosen nut (9) on positive battery terminal clamp. TORQUE SPECIFICATION Current limiter to positive battery terminal *BA54.10-P-1001-01L 
13 Remove positive battery terminal clamp and place to one side. NOTES
Do not crush or kink or subject lines to tension This will result in damage to the lines which may impair their functional capability.
 
14 Detach vent hose including plastic fitting from on-board electrical system battery (G1). INSTALLATION IMPORTANT Route vent hose without kinks.  
15 Remove nut (6) and remove retaining plate (7). TORQUE SPECIFICATION Nut, mounting rail to battery frame *BA54.10-P-1010-01L 
16 Remove on-board electrical system battery (G1). INSTALLATION NOTES
Before installing the on-board electrical system battery (G1), it must be ensured that there are no cables located in the area of the on-board electrical system battery (G1) mount Otherwise, these may be damaged during installation of the on-board electrical system battery (G1).
 
17 Install in the reverse order.    
BATTERY

Number Designation Model 167
BA54.10-P-1001-01L Current limiter to positive battery terminal Nm 6
BATTERY

Number Designation Model 167
BA54.10-P-1010-01L Nut, mounting rail to battery frame M8 Nm 24
Fig 2: Identifying Dismantling Tool (000 589 95 63 00)
G13659648Courtesy of MERCEDES-BENZ USA