Remove/Install Wheel Carrier - AR35.20-P-0115LW
Model 205 (except 205.386/387/486/487)
Model 213 (except 213.064/088/089/264/288/289)
Model 253 (except 253.388/389/988/989)
Model 293
Fig 1: Wheel Carrier Components Location - Model 253 (Except 253.388/389/988/989/992/993) (Shown On Model 205)
Shown on model 205 except code 489 (AIRMATIC) on left side of vehicle
Shown on model 205 on left side of vehicle
Shown on model 205.040 on left side of the vehicle
Shown on model 205.040
| Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | AS00.00-Z-0009-01A | |
| Notice | Notes on handling, transport and storage of composite brake disks | AH42.10-P-9406-12LF | |
| Notice | Notes on threaded connections fastened using a tightening angle-based tightening process | AH00.00-P-0020-01A | |
| Notice | Notes on handling, transport and storage of ceramic brake disks | AH42.10-P-9406-13A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Notes on safety-relevant components | AH00.00-Z-0019-01A | ||
| Notes on repair work on suspension components | AH00.00-P-0100-01A | ||
| Notes on level control | Model 213.2 (except 213.264/288/289) except code 489 (AIRMATIC Dual Control/semi-active air suspension) Model 253.992/993 Model 293 |
AH32.22-P-1001-02LWT | |
| Notes on AIRmatic | Model 205 (except 205.386/387/486/487) with code 489 (AIRMATIC Dual Control/semiactive air suspension) Model 213 (except 213.064/088/089/264/288/289) with code 489 (AIRMATIC Dual Control/semiactive air suspension) Model 253 (except 253.388/389/988/989) with code 489 (AIR BODY CONTROL) |
AH32.22-P-1000-02LW | |
| Remove | |||
| 1 | Secure vehicle on vehicle lift. | AR00.60-P-1006A | |
| 2 | Remove hub cap from corresponding rear wheel. | If rear wheel has to be removed to do so, ↓ remove corresponding rear wheel and then mount again. |
|
| AR40.10-P-1102A | |||
| 3 | Unscrew nut (4) from rear axle shaft (14). | ||
| 4 | Remove corresponding rear wheel. | AR40.10-P-1102A | |
| 5 | Remove nut (4) from rear axle shaft (14). | ||
| 6.1 | Remove rear axle spring. | Model 205 (except 205.386/387/486/487) except code 489 (AIRMATIC Dual Control/semi-active air suspension) Model 213.0 (except 213.064/088/089) except code 489 (AIRMATIC Dual Control/semi-active air suspension) Model 213.1 except code 489 (AIRMATIC Dual Control/semi-active air suspension) Model 253 (except 253.388/389/988/989) except code 489 (AIR BODY CONTROL) |
|
| AR32.20-P-0230LW | |||
| 6.2 | Drain pressure of air suspension at rear axle using vehicle diagnosis system. | Model 205 (except 205.386/387/486/487) with code 489 (AIRMATIC Dual Control/semiactive air suspension) Model 213.0 (except 213.064/088/089), 213.1 with code 489 (AIRMATIC Dual Control/semiactive air suspension) Model 213.2 (except 213.264/288/289) Model 253 (except 253.388/389/988/989) with code 489 (AIR BODY CONTROL) Model 293 |
|
| Model 293 | AD00.00-P-2000-06FR | ||
| Model 205 (except 205.386/387/486/487) with code 489 (AIRMATIC Dual Control/semiactive air suspension) Model 213.0 (except 213.064/088/089), 213.1 with code 489 (AIRMATIC Dual Control/semiactive air suspension) Model 213.2 (except 213.264/288/289) Model 253 (except 253.388/389/988/989) with code 489 (AIR BODY CONTROL) |
AD00.00-P-2000-04B | ||
| 7 | Remove brake disk (5). | Model 205 (except 205.386/387/486/487) Model 213 (except 213.064/088/089/264/288/289) Model 253 (except 253.388/389/988/989) |
AR42.10-P-0220EWE |
| Model 293 | AR42.10-P-0240EQ | ||
| 8 | Detach bracket (8) with rear axle RPM sensor (L6/3, L6/4) from wheel carrier (7) and place to one side with lines connected. | ||
| 9 | Raise wheel carrier (7) using major assembly mount and support plate until rear axle shaft (14) is horizontal. | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 10 | Detach tie rod (9) from wheel carrier (7). | ||
| Fig 3 | |||
| 11 | Detach thrust arm (10) from wheel carrier (7). | ||
| Fig 3 | |||
| 12 | Detach camber strut (11) from wheel carrier (7). | ||
| Fig 3 | |||
| 13 | Detach strut rod (12) from wheel carrier (7). | ||
| Fig 3 | |||
| 14 | Remove trim from spring link (13). | ||
| 15 | Detach shock absorber (6) from spring link (13). | ||
| 16.1 | Detach torsion bar linkage (15) from spring lint (13). | Model 205 (except 205.086/087/286/287/386/387/486/487) Model 213 (except 213.064/088/089/264/288/289) Model 253 (except 253.388/389/988/989) Model 293 |
|
| 16.2 | Remove torsion bar linkage (15) from wheel carrier (7). | Model 205.086/087/286/287 | |
| 17 | Lower major assembly mount. | ||
| 18 | Detach spring link (13) from wheel carrier (7). | ||
| Fig 3 | |||
| 19 | Remove wheel carrier (7) from rear axle shaft (14). | If the rear axle shaft (14) is firmly seated in the rear axle shaft flange, ↓ Detach rear axle shaft (14) from rear axle shaft flange. Model 205 (except 205.386/387/486/487) Model 213 (except 213.064/088/089/264/288/289) Model 253 (except 253.388/389/988/989) |
|
| Model 205 (except 205.386/387/486/487) Model 253 (except 253.388/389/988/989) |
AR35.30-P-0115-03LF | ||
| Model 213 (except 213.064/088/089/264/288/289) | AR35.30-P-0115-03OLC | ||
| Fig 4 | |||
| Fig 2 | |||
| 20 | Detach brake cover plate (16) from wheel carrier (7). | When replacing the wheel carrier (7) or the brake cover plate (16). | |
| Install | |||
| 21 | Attach brake cover plate (16) to wheel carrier (7). | When replacing the wheel carrier (7) or the brake cover plate (16). | |
Model 213 (except 213.064/088/089/264/288/289) with engine 256, 264, 274, 276, 642, 654, 656 Model 253 (except 253.388/389/988/989) Model 293 Screw/bolt, rear axle brake cover plate to hub/rotor assembly |
*BA42.10-P-1004-06J | ||
| 22 | Press new rear axle shaft flange into angular-contact ball bearing of wheel carrier (7) up to end stop. | When replacing the wheel carrier (7). | |
| Model 205 (except 205.386/387/486/487) Model 253 (except 253.388/389/988/989) Model 293 |
AR35.20-P-0130LW | ||
| Model 213 (except 213.064/088/089/264/288/289) HI The new wheel carrier (7) is supplied with an angular-contact ball bearing. Do not remove the angular-contact ball bearing from new wheel carrier (7). | AR35.20-P-0130OLC | ||
| 23 | Fit wheel carrier (7) onto rear axle shaft (14). | If the rear axle shaft (14) cannot be fitted, ↓ Pull rear axle shaft (14) into rear axle shaft flange. Model 205 (except 205.386/387/486/487) |
|
| Model 213 (except 213.064/088/089/264/288/289) Model 253 (except 253.388/389/988/989) Model 213 (except 213.064/088/089/264/288/289) |
AR35.30-P-0115-03OLC | ||
| Model 205 (except 205.386/387/486/487) Model 253 (except 253.388/389/988/989) |
AR35.30-P-0115-03LF | ||
| Fig 4 | |||
| Fig 2 | |||
| 24 | Attach spring link (13) to wheel carrier (7). | ||
| *BA35.20-P-1002-011 | |||
| Fig 3 | |||
| 25 | Raise wheel carrier (7) using major assembly mount and support plate until rear axle shaft (14) is horizontal. | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 26.1 | Attach torsion bar linkage (15) to spring link (13). | Model 205 (except 205.086/087/286/287/386/387/486/487) Model 213 (except 213.064/088/089/264/288/289) Model 253 (except 253.388/389/988/989) Model 293 |
|
| 26.2 | Attach torsion bar linkage (15) to wheel carrier (7). | Model 205.086/087/286/287 |
|
| 27 | Attach shock absorber (6) to spring link (13). | ||
| 28 | Attach strut rod (12) to wheel carrier (7). | ||
| Fig 3 | |||
| 29 | Attach camber strut (11) to wheel carrier (7). | ||
| Fig 3 | |||
| 30 | Attach thrust arm (10) to wheel carrier (7). | ||
| Fig 3 | |||
| 31 | Attach tie rod (9) to wheel carrier (7). | ||
| *BA35.20-P-1001-04M | |||
| Fig 3 | |||
| 32 | Tighten threaded connection of thrust arm (10) on wheel carrier (7). | ||
| *BA35.20-P-1002-05L | |||
Model 213 (except 213.064/088/089/264/288/289) Model 253 (except 253.388/389/988/989) Bolt, thrust arm to wheel carrier |
*BA35.20-P-1002-05J | ||
| Fig 3 | |||
| 33 | Tighten threaded connection of camber strut (11) on wheel carrier (7). | ||
| *BA35.20-P-1002-02L | |||
| Fig 3 | |||
| 34 | Tighten threaded connection of strut rod (12) on wheel carrier (7). | ||
| *BA35.20-P-1002-03N | |||
Model 213 (except 213.064/088/089/264/288/289) Model 253 (except 253.388/389/988/989) Bolt, strut rod to wheel carrier |
*BA35.20-P-1002-03L | ||
| Fig 3 | |||
| 35 | Tighten threaded connection of shock absorber (6) on spring link (13). | *BA32.25-P-1001-03P | |
| 36.1 | Tighten threaded connection of torsion bar linkage (15) on spring link (13). | Model 205 (except 205.086/087/286/287/386/387/486/487) Model 213 (except 213.064/088/089/264/288/289) Model 253 (except 253.388/389/988/989) Model 293 |
|
| *BA32.35-P-1003-03F | |||
Model 205 (except 205.086/087/286/287/386/387/486/487) with code 489 (AIRMATIC Dual Control/semiactive air suspension) Model 213 (except 213.064/088/089/264/288/289) except code 489 (AIRMATIC Dual Control/semi-active air suspension) Model 213 (except 213.064/088/089/264/288/289) with code 489 (AIRMATIC Dual Control/semiactive air suspension) Nut, torsion bar linkage to spring control arm |
*BA32.20-P-1003-04S | ||
Model 253 (except 253.388/389/988/989) with code 489 (AIR BODY CONTROL) Nut, torsion bar linkage to spring control arm |
*BA32.20-P-1003-04T | ||
| 36.2 | Tighten threaded connection of torsion bar linkage (15) on wheel carrier (7). | Model 205.086/087/286/287 |
*BA32.20-P-1004-04S |
| 37 | Tighten threaded connection of spring link (13) on wheel carrier (7). | ||
| *BA35.20-P-1002-011 | |||
| Fig 3 | |||
| 38 | Lower major assembly mount. | ||
| 39 | Attach bracket (8) with rear axle RPM sensor (L6/3, L6/4) to wheel carrier (7). | *BA42.30-P-1001-02K | |
| 40 | Install brake disk (5). | Model 205 (except 205.386/387/486/487) Model 213 (except 213.064/088/089/264/288/289) Model 253 (except 253.388/389/988/989) |
AR42.10-P-0220EWE |
| Model 293 | AR42.10-P-0240EQ | ||
| 41.1 | Install rear axle spring. | Model 205 (except 205.386/387/486/487) except code 489 (AIRMATIC Dual Control/semi-active air suspension) Model 213.0 (except 213.064/088/089) except code 489 (AIRMATIC Dual Control/semi-active air suspension) Model 213.1 except code 489 (AIRMATIC Dual Control/semi-active air suspension) Model 253 (except 253.388/389/988/989) except code 489 (AIR BODY CONTROL) |
|
| AR32.20-P-0230LW | |||
| 41.2 | Fill air suspension at rear axle using diagnostic system. | Model 205 (except 205.386/387/486/487) with code 489 (AIRMATIC Dual Control/semiactive air suspension) Model 213.0 (except 213.064/088/089), 213.1 with code 489 (AIRMATIC Dual Control/semiactive air suspension) Model 213.2 (except 213.264/288/289) Model 253 (except 253.388/389/988/989) with code 489 (AIR BODY CONTROL) Model 293 |
|
| Model 205 (except 205.386/387/486/487) with code 489 (AIRMATIC Dual Control/semiactive air suspension) Model 213.0 (except 213.064/088/089), 213.1 with code 489 (AIRMATIC Dual Control/semiactive air suspension) Model 213.2 (except 213.264/288/289) Model 253 (except 253.388/389/988/989) with code 489 (AIR BODY CONTROL) |
AD00.00-P-2000-04B | ||
| Model 293 | AD00.00-P-2000-06FR | ||
| 42 | Position nut (4) of rear axle shaft (14). | ||
| 43 | Attach rear wheel. | AR40.10-P-1102A | |
| 44 | Tighten nut (4) of rear axle shaft (14). | *BA35.30-P-1001-01N | |
| 45 | Attach hub cap to rear wheel. | ||
| 46 | Disconnect vehicle from vehicle lift. | AR00.60-P-1006A | |
| Measure | |||
| 47 | Perform chassis alignment. | AR40.20-P-0200LW |
REAR AXLE TORSION BAR
| Number | Designation | Model 205 (except 205.086/087/286/287/386/387/486/487) except code 489 (AIRMATIC Dual Control/semi-active air suspension) | Model 205 (except 205.086/087/286/28 7/386/387/486/487) with code 489 (AIRMATIC Dual Control/semi-active air suspension) | ||
|---|---|---|---|---|---|
| BA32.20-P-1003-048 | Nut, torsion bar linkage to spring control arm | Stage 1 | Nm | 20 | 35 |
| Stage 2 | ∠° | 180 | 120 | ||
REAR AXLE TORSION BAR
| Number | Designation | Model 213 (except 213.088/089/288/289) except code 489 (AIRMATIC Dual Control/semi-active air suspension) | Model 213 (except 213.088/089/288/289) with code 489 (AIRMATIC Dual Control/semi-active air suspension) | ||
|---|---|---|---|---|---|
| BA32.20-P-1003-04S | Nut, torsion bar linkage to spring control arm | Stage 1 | Nm | 20 | 35 |
| Stage 2 | ∠° | 180 | 120 | ||
REAR AXLE TORSION BAR
| Number | Designation | Model 253 (except 253.388/389/988/989) except code 489 (AIR BODY CONTROL) | Model 253 (except 253.388/389/988/989) with code 489 (AIR BODY CONTROL) | ||
|---|---|---|---|---|---|
| BA32.20-P-1003-04T | Nut, torsion bar linkage to spring control arm | Stage 1 | Nm | 20 | 35 |
| Stage 2 | ∠° | 180 | 120 | ||
REAR AXLE TORSION BAR
| Number | Designation | Model 205.086/087/286/28 7/386/387/486/487 | |
|---|---|---|---|
| BA32.20-P-1004-04S | Screw/nut, torsion bar linkage to wheel carrier | Nm | 50 |
REAR AXLE SHOCK ABSORBER
| Number | Designation | Model 205 | Model 213 | |||
|---|---|---|---|---|---|---|
| BA32.25-P-1001-03P | Self-locking nut, shock absorber to spring control arm | Air suspension | Stage 1 | Nm | 100 | 100 |
| Stage 2 | ∠° | 90 | 90 | |||
| Steel suspension | Stage 1 | Nm | 45 | 60 | ||
| Stage 2 | ∠° | 90 | 60 | |||
REAR AXLE SHOCK ABSORBER
| Number | Designation | Model 253 | Model 293 | |||
|---|---|---|---|---|---|---|
| BA32.25-P-1001-03P | Self-locking nut, shock absorber to spring control arm | Air suspension | Stage 1 | Nm | 100 | 100 |
| Stage 2 | ∠° | 90 | 90 | |||
| Steel suspension | Stage 1 | Nm | 45 | - | ||
| Stage 2 | ∠° | 90 | - | |||
REAR AXLE STABILIZER BAR
| Number | Designation | Model 293 | ||
|---|---|---|---|---|
| BA32.35-P-1003-03F | Nut, torsion bar linkage to spring link | Stage 1 | Nm | 25 |
| Stage 2 | ∠° | 180 | ||
TIE ROD
| Number | Designation | Model 205 | Model 213 | ||
|---|---|---|---|---|---|
| BA35.20-P-1001-04M | Bolt, tie rod to wheel carrier | Stage 1 | Nm | 50 | 50 |
| Stage 2 | ∠° | 90 | 90 | ||
TIE ROD
| Number | Designation | Model 253 | Model 293 | ||
|---|---|---|---|---|---|
| BA35.20-P-1001-04M | Bolt, tie rod to wheel carrier | Stage 1 | Nm | 50 | 50 |
| Stage 2 | ∠° | 90 | 90 | ||
SPRING CONTROL ARM
| Number | Designation | Model 205 | Model 213 | ||
|---|---|---|---|---|---|
| BA35.20-P-1002-011 | Bolt, spring control arm to wheel carrier | Stage 1 | Nm | 80 | 80 |
| Stage 2 | ∠° | 90 | 90 | ||
SPRING CONTROL ARM
| Number | Designation | Model 253 | Model 293 | ||
|---|---|---|---|---|---|
| BA35.20-P-1002-011 | Bolt, spring control arm to wheel carrier | Stage 1 | Nm | 80 | 80 |
| Stage 2 | ∠° | 90 | 90 | ||
CAMBER STRUT
| Number | Designation | Model 205 | Model 213 | ||
|---|---|---|---|---|---|
| BA35.20-P-1002-02L | Bolt, camber strut to wheel carrier | Stage 1 | Nm | 50 | 50 |
| Stage 2 | ∠° | 90 | 90 | ||
CAMBER STRUT
| Number | Designation | Model 253 | Model 293 | ||
|---|---|---|---|---|---|
| BA35.20-P-1002-02L | Bolt, camber strut to wheel carrier | Stage 1 | Nm | 50 | 50 |
| Stage 2 | ∠° | 90 | 90 | ||
STRUT ROD
| Number | Designation | Model 205 | Model 213 | |||
|---|---|---|---|---|---|---|
| BA35.20-P-1002-03L | Bolt, strut rod to wheel carrier | M12 | Stage 1 | Nm | 50 | 50 |
| Stage 2 | ∠° | 90 | 90 | |||
STRUT ROD
| Number | Designation | Model 253 | |||
|---|---|---|---|---|---|
| BA35.20-P-1002-03L | Bolt, strut rod to wheel carrier | M12 | Stage 1 | Nm | 50 |
| Stage 2 | ∠° | 90 | |||
STRUT ROD
| Number | Designation | Model 293 | |||
|---|---|---|---|---|---|
| BA35.20-P-1002-03N | Bolt, strut rod to wheel carrier | M12 | Stage 1 | Nm | 50 |
| Stage 2 | ∠° | 90 | |||
THRUST ARM
| Number | Designation | Model 205 | Model 213 | ||
|---|---|---|---|---|---|
| BA35.20-P-1002-05J | Bolt, thrust arm to wheel carrier | Stage 1 | Nm | 50 | 50 |
| Stage 2 | ∠° | 90 | 90 | ||
THRUST ARM
| Number | Designation | Model 253 | ||
|---|---|---|---|---|
| BA35.20-P-1002-05J | Bolt, thrust arm to wheel carrier | Stage 1 | Nm | 50 |
| Stage 2 | ∠° | 90 | ||
THRUST ARM
| Number | Designation | Model 293 | ||
|---|---|---|---|---|
| BA35.20-P-1002-05L | Bolt, thrust arm to wheel carrier | Stage 1 | Nm | 50 |
| Stage 2 | ∠° | 90 | ||
REAR AXLE SHAFT
| Number | Designation | Model 205 | Model 213 | |
|---|---|---|---|---|
| BA35.30-P-1001-01N | Nut, rear axle shaft to wheel bearing | Nm | 350 | 350 |
REAR AXLE SHAFT
| Number | Designation | Model 253 | Model 293 | |
|---|---|---|---|---|
| BA35.30-P-1001-01N | Nut, rear axle shaft to wheel bearing | Nm | 350 | 390 |
BRAKE DISKS, BRAKE COVER PLATE
| Number | Designation | Model 205 | Model 213 with engine 256, 264, 274, 276, 642, 654, 656 | ||
|---|---|---|---|---|---|
| BA42.10-P-1004-06J | Screw/bolt, rear axle brake cover plate to hub/rotor assembly | M6 | Nm | 8 | 20 |
BRAKE DISKS, BRAKE COVER PLATE
| Number | Designation | Model 253 | Model 293 | ||
|---|---|---|---|---|---|
| BA42.10-P-1004-06J | Screw/bolt, rear axle brake cover plate to hub/rotor assembly | M6 | Nm | 8 | 20 |
REAR AXLE RPM SENSOR
| Number | Designation | Model 205 | Model 213 | |
|---|---|---|---|---|
| BA42.30-P-1001-02K | Bolt, RPM sensor to wheel carrier | Nm | 8 | 8 |
REAR AXLE RPM SENSOR
| Number | Designation | Model 253 | Model 293 | |
|---|---|---|---|---|
| BA42.30-P-1001-02K | Bolt, RPM sensor to wheel carrier | Nm | 8 | 8 |