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Home >> Mercedes Benz >> 2020 >> GLC350e >> Repair and Diagnosis >> Hybrid/Electric Powertrain >> Battery Management Systems >> Electrical System, Equipment & Instruments - 253 Chassis 4 Of 9 >> Testing & Repair >> Remove/Install Starter Front-End Relay - AR54.10-P-0015LW

Remove/Install Starter Front-End Relay - AR54.10-P-0015LW

Model 205 

Model 213 

Model 238 

Model 253 (except 253.992/993) 

Fig 1: Starter Front-End Relay Components Location - Model 253 (Except 253.992/993)
G14547622DANGERREMOVINGINSTALLINGIMPORTANTTORQUE SPECIFICATIONIMPORTANTTORQUE SPECIFICATIONIMPORTANTCourtesy of MERCEDES-BENZ USA
DANGER Risk of fire  /risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning  caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death  due to voltage U >= 30 V AC and U >= 60 V DC. No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. AS54.10-Z-0001-01A 
Notice  Notes on battery   AH54.10-P-0001-01A
Notice  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVINGINSTALLING Remove/install     
1 Detach ground line of on-board electrical system battery Model 205, 213, 253 (except 253.992/993) AR54.10-P-0003LW 
    Model 238 AR54.10-P-0003LWO
2 Remove cover (2)    
3 Release battery clamp (6) IMPORTANT To avoid damage to the on-board electrical system battery and the front-end relay (1).  
    TORQUE SPECIFICATION Starter series relay to positive terminal *BA54.10-P-1010-01A 
4 Remove electrical lines (4, 5) from front-end relay (1) and place to one side    
Notice  Notes on self-locking nuts and bolts IMPORTANT When Unscrewing and tightening the nuts, the front-end relay (1) must make contact with the battery housing. AH00.00-P-0001-01KOA
    TORQUE SPECIFICATION Nut, positive line/starter wiring harness to starter series relay *BA54.10-P-1009-01A 
5 Remove front-end relay (1) and disconnect electrical connector (3) IMPORTANT The battery clamp (6) and front-end relay (1) are a single component, and they cannot be replaced individually.  
6 Install in the reverse order    
BATTERY

Number Designation Model 205 Model 213
BA54.10-P-1009-01A Nut, positive line/starter wiring harness to starter series relay Nm 16 16
BATTERY

Number Designation Model 238 Model 253
BA54.10-P-1009-01A Nut, positive line/starter wiring harness to starter series relay Nm 16 16
BATTERY

Number Designation Model 205 Model 213
BA54.10-P-1010-01A Starter series relay to positive terminal Nm 6 6
BATTERY

Number Designation Model 238 Model 253
BA54.10-P-1010-01A Starter series relay to positive terminal Nm 6 6