LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2020 >> GLC350e >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Exhaust System - 253 Chassis >> Testing & Repair >> Remove/Install Center Exhaust System >> Remove/Install Center Exhaust System - AR49.10-P-7283RF

Remove/Install Center Exhaust System - AR49.10-P-7283RF

Model 253 with Engine 274.9 

MODIFICATION NOTES

26.10.2018 Method description for gasoline particulate filter revised. Operation steps 2, 5, 6, 8 added.  
22.11.2018 Missing operation step added. Operation step 4.  
22.11.2018 Repair materials and workshop equipment included. Operation steps 7, 11, 13.  
G14474394Courtesy of MERCEDES-BENZ USA

Shown on Engine 274.9 except code 598 (Gasoline particulate filter (GPF) with sensor system) 

G14474395Courtesy of MERCEDES-BENZ USA

Shown on Engine 274.9 with code 598 (Gasoline particulate filter (GPF) with sensor system) 

Shown on Engine 274.9 in model 253 with code 598 (Gasoline particulate filter (GPF) with sensor system) 

G14474396Courtesy of MERCEDES-BENZ USA
WARNING Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the danger zone. AS49.00-Z-0001-01A 
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
  Note on calculation of tightening torque when using insertion or socket tools with various effective lengths   AH00.00-P-0015-01CW
REMOVINGINSTALLING Remove/install     
1 Remove center and rear sections of lower Engine compartment lining. INSTALLATION IMPORTANT Only install center and rear lower rear Engine compartment paneling again after leak test. AR61.20-P-1105LW
2 Remove screws (11) and remove underfloor paneling (6). Model 253 with Engine 274.9 with code 598 (Gasoline particulate filter (OPF) with sensor system)  
3 Remove left and right underfloor paneling.   AR61.30-P-1001LW
4 Remove rear reinforcement. TORQUE SPECIFICATION Bolt, rear reinforcement to frame floor assembly *BA61.10-P-1004-01L 
5 Remove temperature sensor upstream of gasoline particulate filter (B163/4) and place to one side. Model 253 with Engine 274.9 with code 598 (Gasoline particulate filter (OPF) with sensor system)  
      AR07.04-P-0070RFM
6 Unscrew union nuts (9) and place lines to one side. Model 253 with Engine 274.9 with code 598 (Gasoline particulate filter (OPF) with sensor system)
INSTALLATION IMPORTANT Coat thread with heat-resistant lubricating paste.
 
    Paste, hot lubrication 1 kg, DBL 6879.20 *BR00.45-Z-1005-06A 
    TORQUE SPECIFICATION Union nut, line, differential pressure sensor, gasoline particulate filter *BA07.04-P-1006-01N 
7 Support center exhaust system (5).    
REFER TO SPECIAL TOOLS 000 588 11 62 00 Major assembly mount   WS01.00-P-0092B
REFER TO SPECIAL TOOLS 000 588 10 62 00 Support plate   WS26.00-P-3309B
8 Remove screw (10). Model 253 with Engine 274.9 with code 598 (Gasoline particulate filter (OPF) with sensor system)  
    TORQUE SPECIFICATION Screw, bracket of pressure line to gasoline particulate filter *BA49.10-P-1020-02A 
9 Remove Clamp (3). INSTALLATION IMPORTANT Replace Clamp (3).  
    TORQUE SPECIFICATION Clamp, front exhaust system to catalytic converter/diesel particulate filter *BA49.10-P-1005-02A 
10 Remove Clamp (7). INSTALLATION IMPORTANT Replace Clamp (7).  
    TORQUE SPECIFICATION Clamp, rear exhaust system to front exhaust system/rear exhaust system *BA49.10-P-1011-02A 
11 Remove center exhaust system (5) at bracket (4) and elastomer bearing and remove downwards.    
REFER TO SPECIAL TOOLS 000 588 11 62 00 Major assembly mount   WS01.00-P-0092B
REFER TO SPECIAL TOOLS 000 588 10 62 00 Support plate   WS26.00-P-3309B
    IMPORTANT Helper required.
INSTALLATION IMPORTANT Lightly wet elastomer bearing with lubricant.
 
    Lubricant, rubber assembly 1 l *BR00.45-Z-1010-06A 
    TORQUE SPECIFICATION Screw/bolt, bracket to front exhaust system *BA49.10-P-1006-02A 
CLEAN Clean     
12 Remove combustion and corrosion residues a separating point.    
INSPECT Check     
13 Check elastomer bearing for wear and damage. If complaints are present,

Replace elastomer bearing.
INSTALLATION IMPORTANT Lightly wet elastomer bearing with lubricant.
 
    Lubricant, rubber assembly 1 l *BR00.45-Z-1010-06A 
14 Install in the reverse order.    
INSPECT Check     
15 Check installation position and for unobstructed movement of center exhaust system (5). If complaints are present,

correct installation position of center exhaust system (5).
 
WARNING Risk of accident  from vehicle starting off by itself when Engine running. Risk of injury  (bruises and burns) resulting from working on the Engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
16 Perform Engine test run and check leak tightness of the exhaust system.    
17 Install center and rear lower Engine compartment lining.   AR61.20-P-1105LW
SENSORS, TRANSMITTERS

Number Designation Engine 274
BA07.04-P-1006-01N Union nut, line, differential pressure sensor, gasoline particulate filter Nm 20
EXHAUST SYSTEM

Number Designation Engine 274 in model 253
BA49.10-P-1005-02A Clamp, front exhaust system to catalytic converter/diesel particulate filter Nm 22
EXHAUST SYSTEM

Number Designation Engine 274 in model 253
BA49.10-P-1006-02A Screw/bolt, bracket to front exhaust system Nm 20
EXHAUST SYSTEM

Number Designation Engine 274 in model 253
BA49.10-P-1011-02A Clamp, rear exhaust system to front exhaust system/rear exhaust system Nm 22
EXHAUST SYSTEM

Number Designation Engine 274 in model 253
BA49.10-P-1020-02A Screw, bracket of pressure line to gasoline particulate filter Nm 5
FRAME FLOOR ASSEMBLY

Number Designation Model 253
BA61.10-P-1004-01L Bolt, rear reinforcement to frame floor assembly Nm 24
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1005-06A Paste, hot lubrication 1 kg, DBL 6879.20 A 000 989 76 51
BR00.45-Z-1010-06A Lubricant, rubber assembly 1 l A 000 989 03 67