Remove/Install Center Exhaust System - AR49.10-P-7283RF
Model 253 with Engine 274.9
MODIFICATION NOTES
| 26.10.2018 | Method description for gasoline particulate filter revised. | Operation steps 2, 5, 6, 8 added. | |
| 22.11.2018 | Missing operation step added. | Operation step 4. | |
| 22.11.2018 | Repair materials and workshop equipment included. | Operation steps 7, 11, 13. |
Shown on Engine 274.9 except code 598 (Gasoline particulate filter (GPF) with sensor system)
Shown on Engine 274.9 with code 598 (Gasoline particulate filter (GPF) with sensor system)
Shown on Engine 274.9 in model 253 with code 598 (Gasoline particulate filter (GPF) with sensor system)
| Risk of burn injuries , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the danger zone. | AS49.00-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Note on calculation of tightening torque when using insertion or socket tools with various effective lengths | AH00.00-P-0015-01CW | ||
| Remove/install | |||
| 1 | Remove center and rear sections of lower Engine compartment lining. | AR61.20-P-1105LW | |
| 2 | Remove screws (11) and remove underfloor paneling (6). | Model 253 with Engine 274.9 with code 598 (Gasoline particulate filter (OPF) with sensor system) | |
| 3 | Remove left and right underfloor paneling. | AR61.30-P-1001LW | |
| 4 | Remove rear reinforcement. | *BA61.10-P-1004-01L | |
| 5 | Remove temperature sensor upstream of gasoline particulate filter (B163/4) and place to one side. | Model 253 with Engine 274.9 with code 598 (Gasoline particulate filter (OPF) with sensor system) | |
| AR07.04-P-0070RFM | |||
| 6 | Unscrew union nuts (9) and place lines to one side. | Model 253 with Engine 274.9 with code 598 (Gasoline particulate filter (OPF) with sensor system) |
|
| Paste, hot lubrication 1 kg, DBL 6879.20 | *BR00.45-Z-1005-06A | ||
| *BA07.04-P-1006-01N | |||
| 7 | Support center exhaust system (5). | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 8 | Remove screw (10). | Model 253 with Engine 274.9 with code 598 (Gasoline particulate filter (OPF) with sensor system) | |
| *BA49.10-P-1020-02A | |||
| 9 | Remove Clamp (3). | ||
| *BA49.10-P-1005-02A | |||
| 10 | Remove Clamp (7). | ||
| *BA49.10-P-1011-02A | |||
| 11 | Remove center exhaust system (5) at bracket (4) and elastomer bearing and remove downwards. | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| Lubricant, rubber assembly 1 l | *BR00.45-Z-1010-06A | ||
| *BA49.10-P-1006-02A | |||
| Clean | |||
| 12 | Remove combustion and corrosion residues a separating point. | ||
| Check | |||
| 13 | Check elastomer bearing for wear and damage. | If complaints are present, ↓ Replace elastomer bearing. |
|
| Lubricant, rubber assembly 1 l | *BR00.45-Z-1010-06A | ||
| 14 | Install in the reverse order. | ||
| Check | |||
| 15 | Check installation position and for unobstructed movement of center exhaust system (5). | If complaints are present, ↓ correct installation position of center exhaust system (5). |
|
| Risk of accident from vehicle starting off by itself when Engine running. Risk of injury (bruises and burns) resulting from working on the Engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 16 | Perform Engine test run and check leak tightness of the exhaust system. | ||
| 17 | Install center and rear lower Engine compartment lining. | AR61.20-P-1105LW |
SENSORS, TRANSMITTERS
| Number | Designation | Engine 274 | |
|---|---|---|---|
| BA07.04-P-1006-01N | Union nut, line, differential pressure sensor, gasoline particulate filter | Nm | 20 |
EXHAUST SYSTEM
| Number | Designation | Engine 274 in model 253 | |
|---|---|---|---|
| BA49.10-P-1005-02A | Clamp, front exhaust system to catalytic converter/diesel particulate filter | Nm | 22 |
EXHAUST SYSTEM
| Number | Designation | Engine 274 in model 253 | |
|---|---|---|---|
| BA49.10-P-1006-02A | Screw/bolt, bracket to front exhaust system | Nm | 20 |
EXHAUST SYSTEM
| Number | Designation | Engine 274 in model 253 | |
|---|---|---|---|
| BA49.10-P-1011-02A | Clamp, rear exhaust system to front exhaust system/rear exhaust system | Nm | 22 |
EXHAUST SYSTEM
| Number | Designation | Engine 274 in model 253 | |
|---|---|---|---|
| BA49.10-P-1020-02A | Screw, bracket of pressure line to gasoline particulate filter | Nm | 5 |
FRAME FLOOR ASSEMBLY
| Number | Designation | Model 253 | |
|---|---|---|---|
| BA61.10-P-1004-01L | Bolt, rear reinforcement to frame floor assembly | Nm | 24 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1005-06A | Paste, hot lubrication 1 kg, DBL 6879.20 | A 000 989 76 51 |
| BR00.45-Z-1010-06A | Lubricant, rubber assembly 1 l | A 000 989 03 67 |