Replace On-Board Electrical System Battery Pyrofuse Electrical Connector - AR54.10-P-1010LHV
Model 205.013/053/054/213/253
Model 213.016/050/053/054/153/155/216/253
Model 253.311/353/911/953
| Risk of fire /risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC. | No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. | AS54.10-Z-0001-01A | |
| General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system | AH00.00-Z-0300-01A | ||
| Notes on battery | AH54.10-P-0001-01A | ||
| Remove | |||
| 1 | Disconnect the ground line for the on-board electrical system battery (G1). | AR54.10-P-0003LW | |
| 2 | Remove positive terminal cover. | ||
| 3 | Unlock locking pin (1). | ||
| 4 | Disconnect electrical connection (2). | ||
| 5 | Branch off electric line (3) from electrical wiring harness. | ||
| 6 | Remove insulation of electric line (3) up to behind damaged area. | ||
| 7 | Cut off electric line (3) just behind damaged area. | ||
| Install | |||
| 8 | Cut electric repair line (5) to same length as cut-off section of electric line (3). | ||
| Risk of injury caused by burns to skin and eyes, risk of poisoning caused by inhaling fumes during soldering. | Wear protective gloves, protective clothing and safety glasses. Ensure that the work area is adequately ventilated. Secure power supply cables. Avoid sources of fire in working area. | AS00.19-Z-0002-01A | |
| 9 | Connect electric repair line (5) to electric line (3) using end sleeves (6). | AR00.19-P-0100-09A | |
| Notes on soft soldering | AH00.19-P-1000-07A | ||
| 000 588 00 84 00 Heat gun | WS54.00-P-0049B | ||
| Fig 3 | |||
| Fig 6 | |||
| Fig 5 | |||
| Fig 1 | |||
| Fig 4 | |||
| Fig 2 | |||
| 10 | Wrap repair area with fabric tape. | AR00.19-P-0100-08A | |
| 11 | Integrate electric repair line (5) in electrical wiring harness and wrap with fabric tape. | ||
| 12 | Connect electrical connection (2). | ||
| 13 | Lock locking pin (1). | ||
| 14 | Install positive terminal cover. | ||
| 15 | Connect ground line of on-board electrical system battery (G1). | AR54.10-P-0003LW | |
| 16 | Delete fault memory with vehicle diagnosis system. | ||
| AD00.00-P-2000-04B |