Remove/Install Radial Shaft Sealing Ring On Rear Axle Drive Pinion - AR35.30-P-4672OLC
Model 213, 238
MODIFICATION NOTES
| 24.10.2017 | Filling capacity | BF35.31-P-1001-02D | |
| 29.06.2018 | "Grease gearing of joint flange (41)", added. | Operation step 10 | |
| 17.02.2019 | Collar nut, joint flange to drive pinion | BA35.31-P-1001-06A | |
| 17.02.2019 | Collar nut, joint flange to drive pinion | BA35.31-P-1001-06C |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. Do not pour transmission oil into beverage bottles. |
AS00.40-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Remove | |||
| 1 | Remove propeller shaft (7). | AR41.10-P-0050LW | |
| 2 | Unscrew collar nut (40). | ||
| Fig 4 | |||
| 3 | Remove joint flange (41). | Fig 2 | |
| 4 | Check joint flange (41) for damage. | If damage is found, ↓ Replace joint flange (41). |
|
| 5 | Pry radial shaft sealing ring (42) out of rear axle differential (50) using suitable tool. | Do not damage seat of radial shaft sealing ring (42) in rear axle differential (50). Otherwise leaks may occur. |
|
| Install | |||
| 6 | Clean sitting surface of radial shaft sealing ring (42) in rear axle differential (50). | Assembly cleaner | *BR00.45-Z-1028-04A |
| 7 | Check sitting surface of radial shaft sealing ring (42) in rear axle differential (50) for damage. | If damage is found, ↓ Replace rear axle differential (50). |
|
| Model 213.088/089/288/289 | AR35.31-P-0522MNE | ||
| Model 213 (except 213.088/089/288/289), 238 | AR35.31-P-0522OLC | ||
| 8 | Coat radial shaft sealing ring (42) on inner sealing lip with transmission oil. | ||
Do not apply any transmission oil to seat surface and outer circumference of radial shaft sealing ring (42). Otherwise leaks may occur. |
|||
| Universal hypoid gear oils (specification 235.7) | BB00.40-P-0235-07A | ||
| 9 | Press radial shaft sealing ring (42) into rear axle differential (50). | Fig 6 | |
| Fig 5 | |||
| Fig 3 | |||
| 10 | Grease gearing of joint flange (41). | Molykote paste HTP special lubricating grease | *BR00.45-Z-1028-06A |
| 11 | Install joint flange (41). | ||
| 12 | Tighten and caulk collar nut (40). | ||
| *BA35.31-P-1001-06A | |||
| *BA35.31-P-1001-06C | |||
| Fig 4 | |||
| 13 | Install propeller shaft (7). | AR41.10-P-0050LW | |
| Check | |||
| 14 | Check oil level in rear axle differential (50) and correct if necessary. | Model 213.088/089/288/289 | AR35.31-P-0520-08MNE |
| Model 213 (except 213.088/089/288/289), 238 | AR35.31-P-0520-08OLC | ||
| *BA35.31-P-1002-02H | |||
| *BF35.31-P-1003-02C | |||
| *BF35.31-P-1001-02D | |||
| *BF35.31-P-1001-02C | |||
| *BF35.31-P-1002-02C | |||
| Loctite 7063 (400 ml) cleaning spray | *BR00.45-Z-1046-04A | ||
| Sealant, Omnifit 100H (50 g) | *BR00.45-Z-1061-01A | ||
| 15 | Check rear axle differential (50) for leak tightness. |
REAR AXLE DIFFERENTIAL GEAR SET
| Number | Designation | Model 213 | |||
|---|---|---|---|---|---|
| BA35.31-P-1001-06A | Collar nut, joint flange to drive pinion | ALU rear axle differential 183 | M26 | Nm | 120 |
| ALU rear axle differential 197 | M31 | Nm | 120 | ||
| ALU rear axle differential 205 | M31 | Nm | 120 | ||
| Rear axle differential 200 C | M22 | Nm | 100 | ||
| Rear axle differential 215 | M29 | Nm | 130 | ||
REAR AXLE DIFFERENTIAL GEAR SET
| Number | Designation | Model 238 | |||
|---|---|---|---|---|---|
| BA35.31-P-1001-06C | Collar nut, joint flange to drive pinion | ALU rear axle differential 183 | M26 | Nm | 120 |
| ALU rear axle differential 197 | M31 | Nm | 120 | ||
| ALU rear axle differential 205 | M31 | Nm | 120 | ||
REAR AXLE DIFFERENTIAL HOUSING
| Number | Designation | Model 213 | Model 238 | |
|---|---|---|---|---|
| BA35.31-P-1002-02H | Oil filler screw of rear axle differential | Nm | 50 | 50 |
REAR AXLE GEAR
| Number | Designation | Model 213 (except 213.088/089/288/289) except code 700 (Vehicle production location China) | ||
|---|---|---|---|---|
| BF35.31-P-1001-02C | Filling capacity | ALU rear axle differential 183 | Liter | 0, 8 |
| Specification | BB00.40-P-0239-71A | |||
| ALU rear axle differential 197 | Liter | 0, 9 | ||
| Specification | BB00.40-P-0239-71A | |||
| ALU rear axle differential 205 | Liter | 1, 0 | ||
| Specification | BB00.40-P-0239-71A | |||
| Rear axle differential 215 | Liter | 1, 1 | ||
| Specification | BB00.40-P-0235-07A | |||
REAR AXLE GEAR
| Number | Designation | Model 238 | ||
|---|---|---|---|---|
| BF35.31-P-1001-02D | Filling capacity | ALU rear axle differential 183 | Liter | 0, 8 |
| Specification | BB00.40-P-0239-71A | |||
| ALU rear axle differential 197 | Liter | 0, 9 | ||
| Specification | BB00.40-P-0239-71A | |||
| ALU rear axle differential 205 | Liter | 1, 0 | ||
| Specification | BB00.40-P-0239-71A | |||
REAR AXLE GEAR
| Number | Designation | Model 213 (except 213.088/089/288/289) with code 700 (Vehicle production location China) | ||
|---|---|---|---|---|
| BF35.31-P-1002-02C | Filling capacity | Rear axle differential 200 C | Liter | 1, 0 |
| Overview of specified transmission oils | BB00.40-P-0231-01A | |||
| References, approved axle gear oils | BB00.40-P-0235A | |||
REAR AXLE GEAR
| Number | Designation | Model 213.088/089/288/289 | |
|---|---|---|---|
| BF35.31-P-1003-02C | Filling capacity for rear axle differential with differential lock | Liter | 1, 2 |
| Specification | BB00.40-P-0235-61A | ||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1028-04A | Assembly cleaner | A 000 986 56 01 |
| BR00.45-Z-1028-06A | Molykote paste HTP special lubricating grease | Use corresponding commercially available repair materials. |
| BR00.45-Z-1046-04A | Loctite 7063 (400 ml) cleaning spray | A 001 986 71 71 09 |
| BR00.45-Z-1061-01A | Sealant, Omnifit 100H (50 g) | A 002 989 23 71 |