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Home >> Mercedes Benz >> 2020 >> E350 Base >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Axle - 213 Chassis 1 Of 2 >> Testing & Repair >> Install New Radial Sealing Ring On Outside Right Of Front Axle Gear - AR33.30-P-0540LWX

Install New Radial Sealing Ring On Outside Right Of Front Axle Gear - AR33.30-P-0540LWX

Model 205, 213, 238, 253 with transmission 725.0 

with code M005 (Vehicles with 4MATIC/all-wheel drive) 

Model 253 with transmission 724.2 

MODIFICATION NOTES

27.06.2017 Special tool 716 589 03 15 00 replaced by 205 589 01 15 00. Step 6  
G13746001Courtesy of MERCEDES-BENZ USA
Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
CAUTION Risk of injury  to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.
AS00.40-Z-0001-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
  Notes on repair work on suspension components   AH00.00-P-0100-01A
REMOVING Remove     
1 Remove center and rear section of lower engine compartment paneling Model 213, 238 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) AR61.20-P-1105LWE
Model 205, 253 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive)
Model 253 with transmission 724.2
AR61.20-P-1105LW
2 Drain hypoid gear oil out of front axle transmission (1) Model 205, 213, 238, 253 with transmission 725.0
with code M005 (Vehicles with 4MATIC/all-wheel drive)
With VAG 160Model 205, 213, 238, 253 with transmission 725.0
with code M005 (Vehicles with 4MATIC/all-wheel drive)
With VAG 175Model 253 with transmission 724.2
With VAG 160Model 253 with transmission 724.2With VAG 175
 
    Model 205, 213, 238, 253 with transmission 725.0
with code M005 (Vehicles with 4MATIC/all-wheel drive)
With VAG 160Model 253 with transmission 724.2With VAG 160
AR33.25-P-0300-01LWX 
3 Remove right front axle shaft   AR33.30-P-0620LW 
4 Pull radial shaft sealing ring (2) out of front axle transmission (1) using internal extractor, extraction tool and impact extractor IMPORTANTSPECIAL TOOL Connect the internal extractor and SPECIAL TOOL impact extractor to the threaded rod of the SPECIAL TOOL extraction tool.
SPECIAL TOOL Internal extractor
Fig 2
SPECIAL TOOL Extraction tool Fig 6
SPECIAL TOOL Impact extractor Fig 5
INSTALLING Install     
5 Moisten sealing lip of new radial shaft sealing ring (2) with transmission oil    
REFER TO CAPACITIES & SPECIFICATIONS Universal hypoid gear oils (specification 235.7)   BB00.40-P-0235-07A
6 Install new radial shaft sealing ring (2) using drift SPECIAL TOOL VAG 160 Drift set Fig 3
SPECIAL TOOL VAG 175 Drift Fig 4
7 Pour hypoid gear oil into front axle differential (1) Model 205, 213, 238, 253 with transmission 725.0
with code M005 (Vehicles with 4MATIC/all-wheel drive)
With VAG 160Model 205, 213, 238, 253 with transmission 725.0
with code M005 (Vehicles with 4MATIC/all-wheel drive)
With VAG 175Model 253 with transmission 724.2
With VAG 160Model 253 with transmission 724.2With VAG 175
 
Model 205, 213, 238, 253 with transmission 725.0
with code M005 (Vehicles with 4MATIC/all-wheel drive)
With VAG 160Model 253 with transmission 724.2With VAG 160
IMPORTANT Model 205, 213, 238, 253 with transmission 725.0
with code M005 (Vehicles with 4MATIC/all-wheel drive)
With VAG 175Model 253 with transmission 724.2With VAG 175
Fill front axle transmission (1) with hypoid gear oil through the front axle shaft opening.
AR33.25-P-0300-01LWX 
Quick-acting adhesive Omnifit 100H (50 g) *BR00.45-Z-1110-02A 
Loctite 7063 (400 ml) cleaning spray *BR00.45-Z-1046-04A 
TORQUE SPECIFICATION Front axle transmission drain screw *BA33.30-P-1008-03G 
TORQUE SPECIFICATION Model 205, 213, 238, 253 with transmission 725.0
with code M005 (Vehicles with 4MATIC/all-wheel drive) With VAG 160
Model 253 with transmission 724.2
With VAG 160Front axle transmission filling screw
*BA33.30-P-1014-03G 
FLUID SPECIFICATION Hypoid gear oil *BF33.30-P-1001-03F 
SPECIAL TOOL Hand pump Fig 1
8 Install right front axle shaft   AR33.30-P-0620LW 
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off b} itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
9 Check front axle transmission (1) for leak tightness and proper operation    
10 Install center and rear sections of lower engine compartment paneling Model 213, 238 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) AR61.20-P-1105LWE
Model 205, 253 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive)
Model 253 with transmission 724.2
AR61.20-P-1105LW
FRONT AXLE GEAR

Number Designation Model 205 Model 213
BA33.30-P-1008-03G Front axle transmission drain screw Nm 20 20
FRONT AXLE GEAR

Number Designation Model 238 Model 253
BA33.30-P-1008-03G Front axle transmission drain screw Nm 20 20
FRONT AXLE GEAR

Number Designation Model 205 Model 213
BA33.30-P-1014-03G Front axle transmission filling screw M24 Nm 25 25
FRONT AXLE GEAR

Number Designation Model 238 Model 253
BA33.30-P-1014-03G Front axle transmission filling screw M24 Nm 25 25
FRONT AXLE GEAR

Number Designation Model 205 Model 213
BF33.30-P-1001-03F Hypoid gear oil Filling capacity Liter 0, 55 0, 55
Universal hypoid gear oil   BB00.40-P-0235-07A BB00.40-P-0235-07A
Overview of axle gear oils   BB00.40-P-0231-01A BB00.40-P-0231-01A
Axle gear oils   BB00.40-P-0239-72A BB00.40-P-0239-72A
FRONT AXLE GEAR

Number Designation Model 238 Model 253
BF33.30-P-1001-03F Hypoid gear oil Filling capacity Liter 0, 55 0, 55
Universal hypoid gear oil   BB00.40-P-0235-07A BB00.40-P-0235-07A
Overview of axle gear oils   BB00.40-P-0231-01A BB00.40-P-0231-01A
Axle gear oils   BB00.40-P-0239-72A BB00.40-P-0239-72A
Fig 1: Identifying Hand Pump (210 589 00 71 00)
G07473017Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Internal Extractor (203 589 03 33 00)
G07687830Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Drift Set (205 589 01 15 00)
G12817744Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Drift (221 589 04 15 00)
G07687827Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Impact Extractor (602 589 00 33 00)
G07274420Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Extraction Tool (221 589 04 33 00)
G07300534Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1046-04A Loctite 7063 (400 ml) cleaning spray A 001 986 71 71 09
BR00.45-Z-1110-02A Quick-acting adhesive Omnifit 100H (50 g) A 002 989 23 71