Check Air Conditioning System For Leakage - AR83.30-P-1761LW

Model 205 

Model 213 

Model 253 

Model 293 

	Risk of explosion  when using a forming gas with incorrect mixing ratio. Risk of suffocation due to inhalation of forming gas. Risk of injury  due to bursting of high-pressure hoses.	Wear safety glasses and protective gloves. No smoking or open flames. Work in well-ventilated rooms only.	AS83.00-Z-0001-02A
	Procedure for a damaged or leaky air conditioning system		AH83.30-N-0004-01A
	Check
1	Evacuate air conditioning system.	Model 205, 213, 253	AR83.30-P-1760LW
		Model 293	AR83.30-P-1760EQ
2	Carry out preliminary check for pressure drop test.	Model 213 with code 1U6 (R744 refrigerant)
	000 588 19 21 00 Leak tester		WS83.00-P-0035B
		Pay attention to the leak tester operator's manual. Do not fill air conditioning system with forming gas unless engine is cold.
		Preliminary test for pressure drop test	*BE83.30-P-1002-04A
3	Fill air conditioning with forming gas and check pressure drop.
	000 588 19 21 00 Leak tester		WS83.00-P-0035B
		Pay attention to the leak tester operator's manual. Do not fill air conditioning system with forming gas unless engine is cold. Temperature changes during the pressure test (e.g. through change in weather or cooling down of the engine compartment overnight) can cause pressure surges. Consistent ambient conditions must therefore be strictly ensured.
		Pressure drop in refrigerant circuit filled with test gas	*BE83.30-P-1001-04A
4	Check for leakage on air conditioning system using gas detection unit.	If no pressure drop was detected.
	000 588 03 21 00 Gas detector		WS47.00-P-0019B
		Pay attention to the operator's manual of the leak tester and the gas detection unit. If there is a problem, ↓ Replace the damaged component parts of the air conditioning system.
5	Release forming gas from leak tester.
6	Fill air conditioning.	Model 205, 213, 253	AR83.30-P-1760LW
		Model 293	AR83.30-P-1760EQ

AIR CONDITIONING

Number	Designation			Model 118, 164, 166 167, 169, 171, 177, 190, 197, 199, 204, 205, 207, 209, 211, 212, 216, 218, 219, 221, 230, 238, 240, 245, 247, 251, 253, 257, 290, 292, 293 Model 213, 217, 222 except code 1U6 (R744 refrigerant)	Model 213, 217, 222 with code 1U6 (R744 refrigerant)
BE83.30-P-1001-04A	Pressure drop in refrigerant circuit filled with test gas	Test pressure	bar	15	90
		Test period	h	4	4
		Permissible fluctuation of ambient temperature	°C	±2	±2
		Pressure drop	bar	0	<1

AIR CONDITIONING

Number	Designation			Model 213, 217, 222 with code 1U6 (R744 refrigerant)
BE83.30-P-1002-04A	Preliminary test for pressure drop test	Test pressure	bar	50
		Test period	min	1
		Pressure drop	bar	0