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Remove/Install Starter - AR15.30-P-7100MRH

Engine 264 in model 213, 238, 257 except code B01 (48V technology) 

MODIFICATION NOTES

25.02.2019 Remove charge air cooler with connected coolant hoses, added. Operation step 6  

Shown with the engine and transmission removed for a better overview of the starter 

Fig 1: Starter Components Location - Engine 264 in model 213 except code B01
G13744900Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury 
caused by scraping or cutting body parts on sharp vehicle parts
Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Disconnect ground line from battery. Engine 264 in model 213 except code B01 (48V technology) AR54.10-P-0003LW
    Engine 264 in model 238 except code B01 (48V technology) AR54.10-P-0003LWO
    Engine 264 in model 257 except code B01 (48V technology) AR54.10-P-0003FR
2 Remove center and rear engine compartment lining. Engine 264 in model 213, 238 except code B01 (48V technology) AR61.20-P-1105LWE
    Engine 264 in model 257 except code B01 (48V technology) AR61.20-P-1105FR
3 Remove cap (1).    
4 Unscrew the nuts (2, 3) and place the electric cables (4, 5) to one side.    
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
    TORQUE SPECIFICATION Nut, connection for terminal designation 30 *BA15.30-P-1002-01U 
    TORQUE SPECIFICATION Nut, connection for terminal designation 50 *BA15.30-P-1003-01U 
5 Unscrew the screws (6) and remove the starter (M1). IMPORTANT The screws (6) are secured with nuts.  
    TORQUE SPECIFICATION Bolt, starter/cover for starter opening to crankcase *BA15.30-P-1001-01U 
6 Remove charge air cooler with connected coolant hoses and place to one side. When replacing the starter (M1).  
      AR09.41-P-6817MRH
7 Turn engine at center bolt of the crankshaft and check starter ring gear on drive plate for damage When replacing the starter (M1).  
    SPECIAL TOOL Socket wrench bit
If damage is present,

Replace drive plate.
Fig 2
      AR03.30-P-8003MRH
8 Install in the reverse order.    
STARTER

Number Designation Engine 264
BA15.30-P-1001-01U Bolt, starter/cover for starter opening to crankcase Nm 39
STARTER

Number Designation Engine 264
BA15.30-P-1002-01U Nut, connection for terminal designation 30 Nm 15
STARTER

Number Designation Engine 264
BA15.30-P-1003-01U Nut, connection for terminal designation 50 Nm 6
Fig 2: Identifying Socket Wrench Bit (001 589 65 09 00)
G13744901Courtesy of MERCEDES-BENZ USA