Remove/Install Right Charge Air Pipe - AR09.41-P-1326MND
Engine 276.8 in model 213, 238
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | ||
| Remove | |||
| 1 | Remove upper engine cover | ||
| 2 | Remove right engine air intake duct upstream of right air filter | ||
| 3 | Unscrew screw/bolt (4) and remove bracket (6) | ||
| 4 | Remove screw/bolt (3) | ||
| 5 | Loosen clamp (2) | ||
| 6 | Detach right charge air pipe (1) from right ATL and from boot (5) and remove | ||
| 7 | Seal openings on charge air cooler and right ATL with protective cover | Fig 2 | |
| 8 | Check boot (5) and clamps (2, 7) for damage | If damage is present ↓ Replace boot (5). |
|
| Install | |||
| 9 | Remove protective covers from openings of the right ATL and the charge air cooler | Fig 2 | |
| 10 | Replace the sealing ring on right ATL | ||
| 11 | Attach right charge air pipe (1) on right ATL and on boot (5) | ||
| 12 | Tighten clamp (2) | ||
| 13 | Tighten screw/bolt (3) | *BA00.10-P-1002-01A | |
| 14 | Position bracket (6) and tighten screw/bolt (4) | *BA09.41-P-1006-01R | |
| 15 | Install right engine air intake duct upstream of right air filter | ||
| Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. | AS49.00-Z-0001-01A | |
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 16 | Carry out an engine test run, checking the engine for proper operation and leaktightness | ||
| 17 | Install upper engine cover |
HEADLESS SCREWS: BOLTS AND NUTS, COARSE-PITCH THREAD
| Number | Designation | Model all (4xWD, CAR, smart) | |||
|---|---|---|---|---|---|
| BA00.10-P-1002-01A | M6 | 8.8 | Galvanized | Nm | 9 |
| Phosphated | Nm | 9 | |||
| 10.9 | Galvanized | Nm | 13 | ||
| Phosphated | Nm | 12 | |||
| 12.9 | Galvanized | Nm | 16 | ||
| Phosphated | Nm | 14 | |||
CHARGE AIR PIPE/CHARGE AIR COOLING
| Number | Designation | Engine 276.8 | |
|---|---|---|---|
| BA09.41-P-1006-01R | Screw/bolt, charge air pipe to turbocharger | Nm | 9 |