(Remove/Install Rear Muffler - AR49.10-P-4952OIB)
Engine 654 in model 257
Engine 656 in model 213, 238, 257
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out ol the hazard area. | AS49.00-Z-0001-01A | |
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | ||
| Remove/install | |||
| 1 | Raise vehicle. | AR00.60-P-1006A | |
| 2 | Remove trim from spare wheel well. | Engine 656 in model 213.2, 238.4 | |
| 3 | Remove left underfloor paneling. | Engine 656 in model 213.2, 238.4 | |
| AR61.30-P-1001LWE | |||
| 4 | Release longitudinal member panel in area of left rear diagonal strut. | Engine 656 in model 238.4 | AR88.80-P-6000LWO |
| Engine 656 in model 213.2 | AR88.80-P-6000LWE | ||
| 5 | Remove left rear diagonal strut. | Engine 656 in model 213.2, 238.4 | |
| *BA61.10-P-1008-01L | |||
| 6 | Remove rear muffler (1) from exhaust system. | Chain pipe cutter |
|
| *BA49.10-P-1013-02O | |||
| 7 | Secure rear muffler (1) against falling down. | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 8 | Disconnect rear muffler (1) from elastomer bearings and remove. | ||
| Lubricant, rubber assembly 1 l | *BR00.45-Z-1010-06A | ||
| Clean | |||
| 9 | Remove combustion and corrosion residue at connecting points. | ||
| Check | |||
| 10 | Check elastomer bearings for wear and damage. | If there are problems, ↓ replace elastomer bearing. |
|
| 11 | Install in the reverse order. | ||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 12 | Perform engine test run and check exhaust system in terms of leak tightness. |
EXHAUST SYSTEM
| Number | Designation | Model 257 with engine 654 | Model 213, 238, 257 with engine 656 | |
|---|---|---|---|---|
| BA49.10-P-1013-02O | Clamp, connecting point for front of exhaust system to rear of exhaust system | Nm | 20 | 20 |
FRAME FLOOR ASSEMBLY
| Number | Designation | Model 213 | Model 238 | |
|---|---|---|---|---|
| BA61.10-P-1008-01L | Bolt, rear diagonal strut to spare wheel well/body | Nm | 50 | 70 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1010-06A | Lubricant, rubber assembly 1 L | A 000 989 03 67 |