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(Remove/Install Rear Muffler - AR49.10-P-4952OIB)

Engine 654 in model 257 

Engine 656 in model 213, 238, 257 

G13772649Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
WARNING Risk of burn injuries,  suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out ol the hazard area. AS49.00-Z-0001-01A 
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Raise vehicle.   AR00.60-P-1006A
2 Remove trim from spare wheel well. Engine 656 in model 213.2, 238.4  
3 Remove left underfloor paneling. Engine 656 in model 213.2, 238.4  
      AR61.30-P-1001LWE
4 Release longitudinal member panel in area of left rear diagonal strut. Engine 656 in model 238.4 AR88.80-P-6000LWO
Engine 656 in model 213.2 AR88.80-P-6000LWE
5 Remove left rear diagonal strut. Engine 656 in model 213.2, 238.4  
    TORQUE SPECIFICATION Bolt, rear diagonal strut to spare wheel well/body *BA61.10-P-1008-01L 
6 Remove rear muffler (1) from exhaust system. IMPORTANTCommercially available devices/tools  x
Chain pipe cutter
INSTALLATION IMPORTANT : Install a new clamp.
 
    TORQUE SPECIFICATION Clamp, connecting point for front of exhaust system to rear of exhaust system *BA49.10-P-1013-02O 
7 Secure rear muffler (1) against falling down.    
REFER TO SPECIAL TOOLS 000 588 11 62 00 Major assembly mount   WS01.00-P-0092B
REFER TO SPECIAL TOOLS 000 588 10 62 00 Support plate   WS26.00-P-3309B
8 Disconnect rear muffler (1) from elastomer bearings and remove. INSTALLATION IMPORTANT : Wet elastomer bearings with lubricant.  
    Lubricant, rubber assembly 1 l *BR00.45-Z-1010-06A 
CLEANING Clean     
9 Remove combustion and corrosion residue at connecting points.    
INSPECT Check     
10 Check elastomer bearings for wear and damage. If there are problems,

replace elastomer bearing.
 
11 Install in the reverse order.    
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
12 Perform engine test run and check exhaust system in terms of leak tightness.    
EXHAUST SYSTEM

Number Designation Model 257 with engine 654 Model 213, 238, 257 with engine 656
BA49.10-P-1013-02O Clamp, connecting point for front of exhaust system to rear of exhaust system Nm 20 20
FRAME FLOOR ASSEMBLY

Number Designation Model 213 Model 238
BA61.10-P-1008-01L Bolt, rear diagonal strut to spare wheel well/body Nm 50 70
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-06A Lubricant, rubber assembly 1 L A 000 989 03 67