(Remove/Install Rear Muffler - AR49.10-P-4952OGW)
Model 213, 238 with engine 642
| Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out ol the hazard area. | AS49.00-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Remove/install | |||
| 1 | Raise vehicle | AR00.60-P-1002LWG | |
| 2.1 | Disconnect rear muffler (3) at connecting point (T) with chain pipe cutter | If no repair clamp is installed. |
|
| *BA49.10-P-1005-02J | |||
| *BA49.10-P-1005-02H | |||
| 2.2 | Remove repair clamp at connecting point (T | If a repair clamp is installed. |
|
| *BA49.10-P-1005-02J | |||
| *BA49.10-P-1005-02H | |||
| 3 | Support rear muffler (3) | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 4 | Detach rear muffler (3) at elastomer bearings (2, 4) and remove downwards | ||
| Clean | |||
| 5 | Remove combustion and corrosion residue at separating points (T) | ||
| Check | |||
| 6 | Check elastomer bearings (2, 4) for wear and damage | In case of a complaint ↓ Install new elastomer bearings (2, 4). |
|
| 7 | Install in the reverse order | ||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 8 | Carry out an engine test run and check exhaust system for leaktightness |
EXHAUST SYSTEM
| Number | Designation | Model 213 with engine 642 | |
|---|---|---|---|
| BA49.10-P-1005-02H | Clamp, connecting point for front of exhaust system to rear of exhaust system | Nm | 23 |
EXHAUST SYSTEM
| Number | Designation | Model 238 with engine 642 | |
|---|---|---|---|
| BA49.10-P-1005-02J | Clamp, connecting point for front of exhaust system to rear of exhaust system | Nm | 22 |