(Remove/Install Left Rear Muffler - AR49.10-P-4824MRV)
Engine 254 in model 213
| Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out ol the hazard area. | AS49.00-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | ||
| Remove/install | |||
| 1 | Lift vehicle with vehicle lift | AR00.60-P-1006A | |
| 2 | Release and disconnect electrical connector for the left exhaust gas flap actuator motor (M16/53) and place electric line to one side. | ||
| 3 | Secure right rear muffler (1) against falling down. | ||
| 4 | Support left rear muffler (4). | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 5.1 | Disconnect separating point (T1). | If no repair clamp is installed. Chain pipe cutter |
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| *BA49.10-P-1012-02ZA | |||
| 5.2 | Remove clamp at separating point (T1). | If a repair clamp is installed. |
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| *BA49.10-P-1012-02ZA | |||
| 6.1 | Disconnect separating point (T2). | If no repair clamp is installed. Chain pipe cutter |
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| *BA49.10-P-1011-02ZA | |||
| 6.2 | Remove clamp at separating point (T2). | If a repair clamp is installed. |
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| *BA49.10-P-1011-02ZA | |||
| 7 | Disconnect left rear muffler (4) from elastomer bearings (3) and remove. | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| Lubricant, rubber assembly 1 l | *BR00.45-Z-1010-06A | ||
| 8 | Check elastomer bearings (3) for damage and wear. | In case of problems: ↓ replace the affected elastomer bearing (3). |
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| 9 | Remove combustion and corrosion residues at separating points (T1, T2). | ||
| 10 | Install in the reverse order. | ||
| 11 | Check installation position and unobstructed movement of exhaust system. | In case of problems: ↓ Correct installation position of exhaust system |
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| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 12 | Perform engine test run and check exhaust system for leak tightness. | ||
| 13 | Lower vehicle. | AR00.60-P-1006A |
EXHAUST SYSTEM
| Number | Designation | Engine 254 in model 213 |
|---|---|---|
| BA49.10-P-1011-02ZA | Clamp, front exhaust system to rear muffler | 20 |
EXHAUST SYSTEM
| Number | Designation | Engine 254 in model 213 |
|---|---|---|
| BA49.10-P-1012-02ZA | Clamp between rear muffler | 20 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1010-06A | Lubricant, rubber assembly 1 L | A 000 989 03 67 |