Replace Complete Center Roof Paneling - AR65.10-P-1000LWT

Model 213.2 

except code 413 (Panoramic sliding sunroof/glass roof) 

Fig 1: Center Roof Panel Component Location (Model 213.2) (Except Code 413 (Automatic Panoramic Sliding Sunroof)

Courtesy of MERCEDES-BENZ USA

	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.	AS00.00-Z-0035-01A
	General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system		AH00.00-Z-0300-01A
	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Notes on battery		AH54.10-P-0001-01A
	General information on body repair		AH60.00-N-0001-01A
	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	Notes on acoustic foam and structural foam in the vehicle		AH60.00-P-0039-01LWE
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area to be repaired
2	Cover all detachable parts remaining on vehicle with spark protection blankets
3	Remove center roof paneling (1)		AR65.10-P-1000-02LWT
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		Commercially available devices/tools  Round wire brush Spot weld milling machine Wet/dry vacuum cleaner Primer stick	*BR00.45-Z-1012-07A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		Set of spacer blocks	Fig 2
4	Prepare center roof paneling (1)	Commercially available devices/tools  Round wire brush	AR65.10-P-1000-03LWT
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01N
5	Install center roof paneling (1)		AR65.10-P-1000-07LWT
	000 588 01 84 00 Welder	Commercially available devices/tools  Round wire brush Manual temporary fastener Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner	WS60.00-P-0021K
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
		Blind rivet with countersunk head 6.4 X 14.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1043-13A
		Teroson MS 222	*BR00.45-Z-1157-02A
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Set of spacer blocks	Fig 2
6	Clean welds and sheet metal flanges	Commercially available devices/tools  Round wire brush
7	Remove spark protection blankets
8	Clean repair area	Commercially available devices/tools  Wet/dry vacuum cleaner
9	Prime repair area using primer filler Notes on paintwork repairs	Use only primer filler approved by Daimler AG:	AH98.00-P-9408-02A
10	Seal seam following repairs		AR97.10-P-4000LWE
11	Paint repair areas and adjacent surfaces Notes on paintwork repairs	Use only paints approved by Daimler AG:	AH98.00-P-9408-02A
12	Add cavity preserving agent		AR97.20-P-1500LWE
13	Install all detachable body components in area to be repaired

Fig 2: Spacer Blocks (216 589 02 23 00)

Courtesy of MERCEDES-BENZ USA