Replace Bottom Rear Center Section Together With Rear CROSSMEMBER - Ar64.20-P-1060FR
Model 257
Fig 1: Rear Body Panel, Rear Body Panel Support And Rear Body Panel Crossmember Component Locations (Model 257)
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| General information on body repair | AH60.00-P-0001-01KOA | ||
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in the repair point area. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | ||
| 3 | Remove rear-end center section (1). | AR64.20-P-1000FR | |
| 4 | Remove crossmember (2) and support angle (3). | AR64.20-P-1060-10FR | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| 5 | Prepare crossmember (2) and support angle (3) for installation. | AR64.20-P-1060-11FR | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Install crossmember (2) and support angle (3) | AR64.20-P-1060-03FR | ||
| Clean weld joints and sheet metal flange. | |||
| 8 | Install rear-end center section (1). | AR64.20-P-1000FR | |
| 9 | Remove spark protection blankets. | ||
| 10 | Reinstall detachable parts in area to be repaired. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |