Install Rear Wall - Ar64.10-P-5746-03FR

Model 257 

The main service document and the safety notes in the service document must be observed.

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1. Install rear wall (1) and crossmember (2), fit and fix in place.
2. Rear wall (1) and crossmember (2) (area A).

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3. Drill rivet holes on rear panel (1) with 6.7 mm bit (areas B, C, D).

   Drill rivet holes offset to impact nails in body (areas C).

   Drill rivet holes through existing holes in body (area D).

4. Remove rear wall (1).
5. Deburr rivet holes on rear wall (1) and body on both sides.
6. Remove drilling chips.
7. Coat insides of riveted joints with zinc dust paint (areas B).

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8. Rear wall (1) and den crossmember (2) (area E).

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9. Apply 2-component adhesive to body in crosshatched areas.

   Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

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10. Install rear wall (1) and fix in place.
11. Rivet rear wall (1) with rivets with a diameter of 6.4 x 12 (areas F).
12. Rivet rear wall (1) with rivets with a diameter of 6.5 x 14.5 (areas G).

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13. Rear wall (1) (areas H).

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14. Install mounting console (3), fit and fix in place.
15. Drill rivet holes on right mounting support (3) with 6.7 mm bit (areas I, I₁ , I₂ , J).

    Drill rivet holes offset to impact nails in body (areas J).

    Drill rivet holes from outside (area I₂ ).

16. Countersink rivet holes from top (area 1).
17. Remove mounting console (3).
18. Deburr rivet holes on mounting console (3) and body on both sides.
19. Remove drilling chips.
20. Coat insides of riveted joints with zinc dust paint (areas I, I₁ , I₂ ).
21. Apply 2-component adhesive to body in cross-hatched area.

    Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

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    Courtesy of MERCEDES-BENZ USA

22. Install right mounting console (3) and fix in place.
23. Rivet right mounting support (3) with rivets with a diameter of 6.4 x 12 (areas K).
24. Rivet right mounting support (3) with rivets with a diameter of 6.5 x 12.5 (areas l).
25. Rivet right mounting support (3) with countersunk-head rivets with a diameter of 6.4 x 15.5 from top (area N).
26. Rivet right mounting support (3) with rivets with a diameter of 6.4 x 12 from top (area K₁ ).
27. Right mounting console (3) (area M).

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28. Install left mounting console (4), fit and fix in place.
29. Drill rivet holes on left mounting support (4) with 6.7 mm bit (areas O, P, P₁ ).

    Drill rivet holes offset to impact nails in body (areas O).

30. Countersink rivet holes from top (area P₁ ).
31. Remove left mounting console (4).
32. Deburr rivet holes on mounting console (4) and body on both sides.
33. Remove drilling chips.
34. Coat insides of riveted joints with zinc dust paint (areas P, P₁ ).
35. Apply 2-component adhesive to body in cross-hatched area.

    Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

    Courtesy of MERCEDES-BENZ USA

    Courtesy of MERCEDES-BENZ USA

36. Install left mounting console (4) and fix in place.
37. Rivet left mounting support (4) with rivets with a diameter of 6.5 x 12.5 (area Q).
38. Rivet left mounting support (4) with rivets with a diameter of 6.4 x 12 (areas R).
39. Rivet left mounting support (4) with countersunk-head rivets with a diameter of 6.4 x 15.5 from top (area S).
40. Rivet left mounting support (4) with rivets with a diameter of 6.4 x 12 from top (area R).
41. Left mounting console (4) (area T).