Outer Longitudinal Member Shell On Entrance Installation - Ar63.30-P-1102-03MFA

Model 118.3/6

Model 177.0/1/9

Model 247.0

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-01A	White sealing compound, 310 ml, DBL 6069.20	A 001 989 63 20
BR00.45-Z-1012-13A	Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	A 004 990 16 97
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00
BR00.45-Z-1162-02A	Parts kit for 2-component adhesive for body	A 012 989 17 71

The next steps are shown on the left side of the vehicle. In case of damage on the right side of the vehicle, these steps must be performed analogously.

The superordinate service document as well as the safety information in the service document must be observed.

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Install longitudinal member outer shell (1), fit, and fix in place.
Drill rivet holes in the longitudinal member outer shell (1) with a diameter of 6.7 mm through the pre-drilled holes on the longitudinal member outer shell (1) (area A).
Remove longitudinal member outer shell.
Deburr rivet holes on the longitudinal member outer shell (1) and on the body on both sides.
Remove drill chips.
Coat insides of riveted joints with zinc dust paint.

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Apply 2-component adhesive in cross-hatched areas on the body (areas B₁ , B₂ and B₃ ).

Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

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Insert new foam part (3) in the area of the B-pillar.
Sealant to the foam parts (3) on the longitudinal member outer shell (1).
Install longitudinal member outer shell (1), fit, and fix in place.

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Rivet longitudinal member outer shell (1) with Ø 6.5x12.5 mm rivets (area C).
Longitudinal member outer shell (1) (areas D₁ , D₂ , D₃ and D₄ ).
13 A-pillar (2) (area E).

Inert gas weld in intervals and allow welding area to cool down in between. Reduces heat distortion.
Surface grind inert gas weld on A-pillar (2) (area E).

Grind down flat only on beaded areas and contact areas of longitudinal member paneling.
Remove grinding dust.

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Longitudinal member outer shell (1) (areas F₁ , F₂ , F₃ , F₄ , F₅ and F₆ ).

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Install new foam part (4) in the area of the B-pillar.