Rear Lamp Unit Mount Replacement - Ar63.50-P-0004MFC

Model 118 

Shown On Model 118.3 

Fig 1: Lamp Mounting Panel Component Location (Shown On Model 118.3)

Courtesy of MERCEDES-BENZ USA

	Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	General information on body repair		AH60.00-P-0001-01KOA
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.	Commercially available devices/tools  Spark protection blankets
3	Detach lamp unit mount (1).	Commercially available devices/tools  Round wire brush Spot weld milling machine Wet/dry vacuum cleaner	AR63.50-P-0004-01MFC
		1K-zinc dust paint	*BR00.45-Z-1056-07A
4	Prepare lamp unit mount (1) for installation.	Commercially available devices/tools  Round wire brush	AR63.50-P-0004-02MFC
		1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
	Risk of explosion and poisoning  caused by solvent vapors and gasses. Risk of injury  to skin and eyes when working with anticorrosion agents	Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection.	AS97.00-Z-0001-01A
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General notes on welding		AH60.00-P-0005-01N
5	Install lamp unit mount (1).		AR63.50-P-0004-03MFC
	000 588 12 84 00 Welder		WS00.00-P-0318K
	000 588 13 84 00 Welder	Commercially available devices/tools  Round wire brush Wet/dry vacuum cleaner	WS60.00-P-0437K
		Outer tail lamp to bumper at rear	*BE60.00-P-1018-01NA
		Outside of taillamp to inside of taillamp	*BE60.00-P-1019-01NA
		Outer tail lamp to side wall	*BE60.00-P-1017-01NA
		Feeler gauge	Fig 2
6	Clean weld joints and sheet metal flange.	Commercially available devices/tools  Round wire brush Wet/dry vacuum cleaner
7	Remove spark protection blankets.
8	Clean repair area.	Commercially available devices/tools  Wet/dry vacuum cleaner
9	Treat repair areas with primer filler.
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting	Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com	AH98.00-P-0003-01A
10	Seal seam after repair.		AR97.10-P-4000-02MFA
Notice	Notes on sprayable joint sealant		AH97.10-P-0002-01A
	Notes on seam seal		AH97.10-P-0002-02A
		Seam sealant, sprayable 310 ml	*BR00.45-Z-1041-01A
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
11	Paint repair areas and adjacent surfaces.
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting	Use only paints approved by Daimler AG: http://xentryportal.mercedes-benz.com	AH98.00-P-0003-01A
12	Supplement cavity preservation.		AR97.20-P-1500MFA
13	Reinstall detachable parts in area of repair point.

GAP DIMENSIONS

Number	Designation			Model 118.3	Model 118.6
BE60.00-P-1017-01NA	Outer tail lamp to side wall	Dimension "O"	mm	1, 5 (±0, 5)	1, 5 (±0, 5)

GAP DIMENSIONS

Number	Designation			Model 118.3	Model 118.6
BE60.00-P-1018-01NA	Outer tail lamp to bumper at rear	Dimension "P"	mm	1, 5 (+1)	1, 5 (+1)
		For picture, see		AR60.00-P-0700-01MFC	AR60.00-P-0700-01MFC

GAP DIMENSIONS

Number	Designation			Model 118.3	Model 118.6
BE60.00-P-1019-01NA	Outside of taillamp to inside of taillamp	Dimension "Q"	mm	3, 5 (-0.5/+1)	3, 5 (-0.5/+1)
		For picture, see		AR60.00-P-0700-01MFC	AR60.00-P-0700-01MFC

Fig 2: Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-01A	White sealing compound, 310 ml, DBL 6069.20	A 001 989 63 20
BR00.45-Z-1041-01A	Seam sealant, sprayable 310 ml	A 002 989 84 20
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00