Remove/Install Rear Axle Brake Caliper - AR42.10-P-0080MFA
Model 118, 177, 243, 247
MODIFICATION NOTES
| 23.05.2023 | Work procedure adapted. |
Shown on model 177.0 on left side of vehicle
| Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. | Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. | AS42.50-Z-0002-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury . Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | AS00.00-Z-0009-01A | |
| Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| Notice | Notes on threaded connections fastened using a tightening angle-based tightening process | AH00.00-P-0020-01A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | Brake fluid notes | AH42.50-P-0001-01A | |
| Notice | Notes on externally invisible brake fluid loss | AH42.10-P-9406-02A | |
| Notice | Notes on repairs to brake system | AH42.00-P-0003-01A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Note on calculation of tightening torque when using insertion or socket tools with various effective lengths | AH00.00-P-0015-01CW | ||
| Notes on safety-relevant components | AH00.00-Z-0019-01A | ||
| Remove/install | |||
| 1 | Move rear axle brake pads into assembly position. | Do not depress the service brake during "Move to assembly position". Otherwise, the spindle in the brake caliper (1) can be damaged. |
AR42.10-P-1710-02MFA |
| 2 | Release and disconnect electrical connector (2) from left electric parking brake actuator motor (M76/1) or right electric parking brake actuator motor (M76/2). | ||
| 3 | Remove brake hose (4). | Always replace brake hose (4) after removal. |
AR42.10-P-0013MFA |
| 4 | Unscrew screws (3) and remove brake caliper (1). | *BA42.10-P-1002-12X | |
| 5 | Remove left electric parking brake actuator motor (M76/1) or right electric parking brake actuator motor (M76/2) from brake caliper (1). | When replacing the brake caliper (1). | |
| AR42.20-P-0600MFA | |||
| Check | |||
| 6 | Check brake caliper (1) for damage. | If there is a problem, ↓ replace brake caliper (1). |
|
| 7 | Check dust boot at brake piston for damage. | If there is a problem, ↓ replace brake caliper (1). |
|
| 8 | Check brake pads for wear and condition. | ||
| Model 243 | AP42.10-P-4252K | ||
| Model 247 | AP42.10-P-4252MFB | ||
| Model 177 | AP42.10-P-4252MFA | ||
| Model 118 If there is a problem, ↓ replace brake linings. |
AP42.10-P-4252CLA | ||
| AR42.10-P-1710MFA | |||
| 9 | Check brake caliper support (5) for damage. | If there is a problem, ↓ Replace brake caliper support (5). |
*BA42.10-P-1001-12X |
| 10 | Check brake disk for wear and condition. | ||
| Model 243 | AP42.10-P-4256C | ||
| Model 118, 177, 247 | AP42.10-P-4256EW | ||
| If there is a problem, ↓ replace brake disks and brake pads in sets. Brake disk |
AR42.10-P-0220MFA | ||
| Rear axle brake linings | AR42.10-P-1710MFA | ||
| 11 | Install in the reverse order. | ||
| 12 | Operate brake pedal several times until the brake pads contact the brake disks. | ||
| 13 | Perform brake test on test stand. | ||
| Model 243 | AP42.00-P-4290EQ | ||
| Model 118, 177, 247 | AP42.00-P-4290BA |
REAR AXLE BRAKE CALIPER
| Number | Designation | Model 118 with code U54 (Compound-link axle) | Model 118 with code U55 (Multi-link axle) | |||
|---|---|---|---|---|---|---|
| BA42.10-P-1001-12X | Bolt, brake caliper to wheel carrier | M12 | Stage 1 | Nm | 45 | 130 |
| Stage 2 | ∠° | 45 | - | |||
REAR AXLE BRAKE CALIPER
| Number | Designation | Model 177 with code U54 (Compound-link axle) | Model 177 with code U55 (Multi-link axle) | |||
|---|---|---|---|---|---|---|
| BA42.10-P-1001-12X | Bolt, brake caliper to wheel carrier | M12 | Stage 1 | Nm | 45 | 130 |
| Stage 2 | ∠° | 45 | - | |||
REAR AXLE BRAKE CALIPER
| Number | Designation | Model 243 | Model 247 with code U54 (Compound-link axle) | |||
|---|---|---|---|---|---|---|
| BA42.10-P-1001-12X | Bolt, brake caliper to wheel carrier | M12 | Stage 1 | Nm | 130 | 45 |
| Stage 2 | ∠° | - | 45 | |||
REAR AXLE BRAKE CALIPER
| Number | Designation | Model 247 with code U55 (Multi-link axle) | |||
|---|---|---|---|---|---|
| BA42.10-P-1001-12X | Bolt, brake caliper to wheel carrier | M12 | Stage 1 | Nm | 130 |
| Stage 2 | ∠° | - | |||
REAR AXLE BRAKE CALIPER
| Number | Designation | Model 118 with code U54 (Compound-link axle) | Model 118 with code U55 (Multi-link axle) | ||
|---|---|---|---|---|---|
| BA42.10-P-1002-12X | Bolt, guide pin to brake caliper | M8 | Nm | 30 | 30 |
REAR AXLE BRAKE CALIPER
| Number | Designation | Model 177 with code U54 (Compound-link axle) | Model 177 with code U55 (Multi-link axle) | ||
|---|---|---|---|---|---|
| BA42.10-P-1002-12X | Bolt, guide pin to brake caliper | M8 | Nm | 30 | 30 |
REAR AXLE BRAKE CALIPER
| Number | Designation | Model 243 | Model 247 with code U54 (Compound-link axle) | ||
|---|---|---|---|---|---|
| BA42.10-P-1002-12X | Bolt, guide pin to brake caliper | M8 | Nm | 30 | 30 |
REAR AXLE BRAKE CALIPER
| Number | Designation | Model 247 with code U55 (Multi-link axle) | ||
|---|---|---|---|---|
| BA42.10-P-1002-12X | Bolt, guide pin to brake caliper | M8 | Nm | 30 |