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Check Thickness And Condition Of Brake Disks - AR42.10-P-0120MFA

Model 177 

MODIFICATION NOTES

11.09.2022 Brake disk thickness Model 177.002/003/012/013/053/054/082/084/087/103/112/184/187 with code U29, model 177.014/015/044/045/046/047/086/114/144/145/146/147/186 with code 950/U29, model 177.051/151 with code U28/U29, model 177.945 with code 950 BE42.10-P-1001-08FA
11.09.2022 Check brake disks Model 177.002/003/012/013/053/054/082/084/087/103/112/184/187 with code U29, model 177.014/015/044/045/046/047/086/114/144/145/146/147/186 with code 950/U29, model 177.051/151 with code U28/U29, model 177.945 with code 950 BE42.10-P-1002-08FA
11.09.2022 Brake disk thickness Model 177.051/151 except code U28/U29, model 177.951 BE42.10-P-1001-08FA
11.09.2022 Check brake disks Model 177.051/151 except code U28/U29, model 177.951 BE42.10-P-1002-08FA
G15491871Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Notes on handling, transport and storage of composite brake disks   AH42.10-P-9406-12LF 
REMOVING Remove     
1 Remove wheel and tire assemblies.   AR40.10-P-1102MFA
MEASURING Measure     
2 Measure thickness of brake disks (1) on front and rear axles with vernier caliper. HAND-HELD TESTER Model 177.003/082/084/087/103/187
with code U29 (Sports braking system)
Model 177.003/082/084/103/984
with code 950 (AMG sport package)
Model 177.003/082/084/103
except code 950 (AMG sport package)
except code U29 (Sports braking system)
Model 177.045/046/047/051/144/145 with code 950 (AMG sport package)
Model 177.045/046/047/051/144/145 with code U29 (Sports braking system)
Model 177.045/046/047/144/145 except code 950 (AMG sport package)
except code U29 (Sports braking system)
Model 177.051
except code 950 (AMG sport package)
except code U29 (Sports braking system)
Model 177.087/187
except code U29 (Sports braking system)
Model 177.984
except code 950 (AMG sport package)
Model 177.987Brake disk thickness
*BE42.10-P-1001-08FA 
    HAND-HELD TESTER Model 177.003/051/082/084/087/103 with code U29 (Sports braking system)
Model 177.003/082/084/087/103
except code U29 (Sports braking system)
Model 177.045/046/047/144/145
Model 177.051
except code U29 (Sports braking system)
Model 177.187/987
Model 177.984Brake disk thickness
*BE42.10-P-1001-09DA 
    SPECIAL TOOL Caliper gauge
If the wear limit has been exceeded or will be exceeded before the next brakepad change.

Replace brake disks (1).
Fig 1
      AR42.10-P-0220MFA 
INSPECT Check     
3 Check brake disks (1) on front and rear axle for corrosion, score marks, cracks and chippings. IMPORTANT For perforated brake disks or those provided with sunk holes (1) assess the crack length (x) including the bore diameter.  
    HAND-HELD TESTER Model 177.003/045/046/047/051/082/084/087/103/144/145/187 with code U29 (Sports braking system)
Model 177.003/045/046/047/051/082/084/103/144/145/984 with code 950 (AMG sport package)
Model 177.003/045/046/047/051/082/084/103/144/145 except code 950 (AMG sport package)
except code U29 (Sports braking system)
Model 177.087/187 except code U29 (Sports braking system)
Model 177.984 except code 950 (AMG sport package)
Model 177.987Check brake disks
*BE42.10-P-1002-08FA 
    HAND-HELD TESTER Model 177.003/051/082/084/087/103 except code U29 (Sports braking system)
Model 177.003/051/082/084/087/103 with code U29 (Sports braking system)
Model 177.045/046/047/144/145/187/984/987 Check brake disks
If problems are found,

Replace brake disks (1).
*BE42.10-P-1002-09DA 
      AR42.10-P-0220MFA 
INSTALLING Install     
4 Install wheel and tire assemblies.   AR40.10-P-1102MFA
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation Model 177.002/003/082/084/103/184 except code 950/U29, model 177.984 except code 950 Model 177.002/003/082/084/103/184/984 with code 950, model 177.012/013/087/11 2/187 except code U29, model 177.987
BE42.10-P-1001-08FA Brake disk thickness New mm 24 28
Wear limit mm 21, 4 25, 4
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation Model 177.002/003/012/013/053/054/082/084/087/103/112/184/187 with code U29, model 177.014/015/044/045/046/047/086/114/14 4/145/146/147/186 with code 950/U29, model 177.051/151 with code U28/U29 model 177.945 with code 950 Model 177.014/015/044/045/046/047/086/114/144/145/146/147/186 except code 950/U29, model 177.945 except code 950
BE42.10-P-1001-08FA Brake disk thickness New mm 30 30
Wear limit mm 28 27, 4
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation Model 177.051/151 except code U28/U29 model 177.951
BE42.10-P-1001-08FA Brake disk thickness New mm 32
Wear limit mm 30
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation Model 177.002/003/012/082/084/087/103/112/184 except code U29 model 177.013/014 except code 950/U29 model 177.984 Model 177.002/003/012/051/053/054/082/084/087/103/112/151/184 with code U29 Model 177.013/014 with code 950/U29 Model 177.015/044/086/114/146/147/186/187/945/987 Model 177.045/046/047/144/145
BE42.10-P-1001-09DA Brake disk thickness New mm 11 12
Wear limit mm 9, 3 10, 3
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation Model 177.951, model 177.051/053/054/151 except code U29
BE42.10-P-1001-09DA Brake disk thickness New mm 22
Wear limit mm 20
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation Model 177.002/003/082/084/103/184 except code 950/U29, model 177.984 except code 950 Model 177.002/003/082/084/103/184/984 with code 950, model 177.012/013/087/112/187 except code U29, model 177.987
BE42.10-P-1002-08FA Check brake disks Crack length Dimension 'Y' mm < 25 < 25
Crack depth   mm < 0, 5 < 0, 5
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation Model 177.002/003/012/013/053/054/082/084/087/103/112/184/187 with code U29, model 177.014/015/044/045/046/047/086/114/144/145/146/147/186 with code 950/U29, model 177.051/151 with code U28/U29 model 177.945 with code 950 Model 177.014/015/044/045/046/047/086/114/144/145/146/147/186 except code 950/U29, model 177.945 except code 950
BE42.10-P-1002-08FA Check brake disks Crack length Dimension "x" mm < 25 < 25
Crack depth   mm < 0, 5 < 0, 5
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation Model 177.051/151 except code U28/U29 model 177.951
BE42.10-P-1002-08FA Check brake disks Crack length Dimension "x" mm < 25
Crack depth   mm < 0, 5
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation Model 177.002/003/012/082/084/087/103/112/184 except code U29 model 177.013/014 except code 950/U29 model 177.984 Model 177.002/003/012/05 1/053/054/082/084/087/103/112/151/184 with code U29 Model 177.013/014 with code 950/U29 Model 177.015/044/086/114/146/147/186/187/945/987 Model 177.045/046/047/144/145
BE42.10-P-1002-09DA Check brake disks Crack length Dimension "x" mm < 25 < 25
Crack depth   mm < 0, 5 < 0, 5
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation Model 177.951, model 177.051/053/054/151 except code U29
BE42.10-P-1002-09DA Check brake disks Crack length Dimension "x" mm < 25
Crack depth   mm < 0, 5
Fig 1: Identifying Caliper Gauge (140 589 00 19 00)
G10038065Courtesy of MERCEDES-BENZ USA