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Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Maintenance >> Procedures >> Engine Cooling System >> Testing & Repair >> Remove/Install Coolant Expansion Reservoir - Ar20.30-D-4949TSC

Remove/Install Coolant Expansion Reservoir - Ar20.30-D-4949TSC

Engine 274 in model 907 

G13790079
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray.
Risk of poisoning  from swallowing coolant.
Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Slowly open cap (1), relieve overpressure and unscrew from coolant expansion reservoir (2).    
2 Suction off coolant from coolant expansion reservoir (2).
Notes on coolant level
  AH20.00-P-1142-01CW
FLUID SPECIFICATION Coolant *BF20.00-N-1001-01K 
SPECIAL TOOL Hand pump Fig 1
3 Remove coolant lines (3) from coolant expansion reservoir (2) and check for damage. If damage is present,

replace respective damaged coolant line (3).
AR20.20-P-7441-01RQ 
4 Release and disconnect electrical connector (4).    
5 Unclip coolant expansion reservoir (2) from the brackets (5) with a suitable tool and remove coolant expansion reservoir (2) upward.    
6 Install in the reverse order    
INSPECT Check     
7 Check engine cooling system for leak tightness.   AR20.00-D-1010TSC 
WARNING Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it.
Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust.
Wear protective clothing and safety glasses.
Use the extraction system. Move people out of the hazard area.
AS49.00-Z-0001-01A
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
8 Perform engine test run; in doing so, check engine cooling system for proper operation.    
FLUID SPECIFICATION ENGINE COOLING

Number Designation Engine 274 in model 907
BF20.00-N-1001-01K Coolant Total filling capacity Liter ≈ 10,4
Corrosion/antifreeze down to -37 °C Liter ≈ 5,2
Corrosion/antifreeze down to -45 °C Liter ≈ 5,7
Sheet   BB00.40-P-0310-01A
Sheet   BB00.40-P-0325-06A
Sheet   BB00.40-P-0326-06A
Fig 1: Hand Pump (210 589 00 71 00)
G13790080