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Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Maintenance >> Procedures >> Air Intake, Turbo Charging >> Testing & Repair >> Remove/Install Throttle Valve Actuator - Ar09.41-D-1330TSV

Remove/Install Throttle Valve Actuator - Ar09.41-D-1330TSV

Engine 642 in model 907 

G13789640
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Remove mixer housing (1).   AR09.20-D-1320TSV 
2 Remove fitting (2). IMPORTANT For this purpose, remove bolts (3, 4). INSTALLATION IMPORTANT : Replace sealing ring.  
    TORQUE SPECIFICATION Bolt, fitting to throttle valve actuator *BA09.41-N-1007-01O 
3 Remove screws (5) and remove throttle valve actuator (8). INSTALLATION IMPORTANT : Replace seal (6).  
    TORQUE SPECIFICATION Bolt, throttle valve actuator to mixer housing *BA09.41-N-1009-01O 
4 Transfer charge air temperature sensor (7). If fitting (2) is replaced.  
CLEANING Clean     
5 Clean sealing surface at mixer housing (1). Assembly cleaner *BR00.45-Z-1028-04A 
6 Clean sealing surfaces at fitting (2). If fitting (2) is not replaced. Assembly cleaner *BR00.45-Z-1028-04A 
7 Clean sealing surfaces at throttle valve actuator (8). If throttle valve actuator (8) is not replaced.  
Assembly cleaner *BR00.45-Z-1028-04A 
8 Install in the reverse order.    
9 Read out the fault memory using the diagnostic unit. If throttle valve actuator (8) is replaced. AD00.00-D-2000-06TS
REFER TO SELF-DIAGNOSTIC SYSTEMS   IMPORTANT Do not remove diagnostic device yet.
If existing faults are shown:

Erase the fault memory.
 
10 Perform parameterization of throttle valve actuator (8) using diagnostic device in diesel injection system control unit. If throttle valve actuator (8) is replaced.  
11 Disconnect diagnostic unit. If throttle valve actuator (8) is replaced.  
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-D-2000-06TS
INSPECT Check     
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
12 Check for leaktightness when engine is running. IMPORTANT Visual inspection only.  
TORQUE SPECIFICATION CHARGE AIR PIPE, CHARGE AIR COOLING, MIXER HOUSING

Number Designation Engine 642
BA09.41-N-1007-01O Bolt, fitting to throttle valve actuator Nm 9
TORQUE SPECIFICATION CHARGE AIR PIPE, CHARGE AIR COOLING, MIXER HOUSING

Number Designation Engine 642
BA09.41-N-1009-01O Bolt, throttle valve actuator to mixer housing Nm 5
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01