Check Exhaust Gas Turbocharger Diaphragm Capsules - Ar09.40-D-5921TSR
Engine 651 in model 907
MODIFICATION NOTES
| 02.10.2019 | Operation step "Attach/remove hand vacuum pump," added | Operation steps 10, 16 | AR09.40-D-1002-01TSR |
| 02.10.2019 | Repair materials address changed to BR00.45-Z-1027-07A | Operation step 17 | AR09.40-D-1002-01TSR |
| 02.10.2019 | Operation step "Attach/remove hand vacuum pump," added | Operation steps 10, 16 | AR09.40-D-1002-04TSR |
| 02.10.2019 | Repair materials address changed to BR00.45-Z-1027-07A | Operation step 17 | AR09.40-D-1002-04TSR |
| 02.10.2019 | Repair materials address changed to BR00.45-Z-1027-07A | Operation steps 4, 9 |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Remove | |||
| 1 | Remove air filter housing. | AR09.10-D-1150TS | |
| Check | |||
| 2 | Remove hose (2) from the boost pressure control flap diaphragm capsule (1). | ||
| 3 | Attach vacuum pump to the hose connection of the boost pressure control flap diaphragm capsule (1). | Fig 1 | |
| 4 | Build up pressure of approx. 700 mbar. | If pressure buildup is not possible or the built up pressure drops, ↓ Replace boost pressure control flap diaphragm capsule (1). |
|
| Remove/install aneroid capsule for boost pressure control flap | AR09.40-D-1002-01TSR | ||
| "Yellow" locking paint | *BR00.45-Z-1027-07A | ||
| *BA09.40-N-1010-02TSR | |||
| Fig 1 | |||
| 5 | Remove vacuum pump from the hose connection of the boost pressure control flap diaphragm capsule (1). | Fig 1 | |
| 6 | Attach hose (2) to the boost pressure control flap diaphragm capsule (1). | ||
| 7 | Remove hose (6) from the wastegate diaphragm capsule (5). | ||
| 8 | Install vacuum pump on the hose connection of wastegate diaphragm capsule (5). | Fig 1 | |
| 9 | Build up pressure of approx. 700 mbar. | If pressure buildup is not possible or the built up pressure drops, ↓ Replace wastegate diaphragm capsule (5). |
|
| Remove/install diaphragm capsule for wastegate | AR09.40-D-1002-04TSR | ||
| "Yellow" locking paint | *BR00.45-Z-1027-07A | ||
| *BA09.40-N-1010-02TSR | |||
| Fig 1 | |||
| 10 | Remove vacuum pump from the hose connection of the wastegate diaphragm capsule (5). | Fig 1 | |
| 11 | Install hose (6) on the wastegate diaphragm capsule (5). | ||
| Install | |||
| 12 | Install air filter housing. | AR09.10-D-1150TS |
| Number | Designation | Engine 651 in model 907 | |
|---|---|---|---|
| BA09.40-N-1010-02TSR | Nut, diaphragm capsule to diaphragm capsule holder | Nm | 9 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1027-07A | "Yellow" locking paint | Lackfabrik Bader GmbH & Co. KG Dieselstrasse 34 73734 Esslingen Germany Tel.: +49 711 381607 Fax. +49 711 383092 |