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Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbo Charging >> Testing & Repair >> Remove/Install Charge Air Hose Upstream Of Charge Air Cooler - Ar09.41-D-8621TSC

Remove/Install Charge Air Hose Upstream Of Charge Air Cooler - Ar09.41-D-8621TSC

Engine 274 in model 907 

G13789645
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Raise vehicle.   AR00.60-D-1000-04TS
Special instructions for lifting and supporting vehicle   AH00.60-N-0100-01TS
2 Remove charge air hose (1) from charge air cooler and seal openings using suitable protective covers.   AR09.41-D-1311-01WE
SPECIAL TOOL Set of protective caps Fig 2
3 Remove charge air hose (1) from engine charge air duct at exhaust gas turbocharger and seal openings using suitable protective covers.   AR09.41-D-1311-01WE
SPECIAL TOOL Set of protective caps Fig 2
4 Remove charge air hose (1).    
INSPECT Check     
5 Check sealing rings of charge air hose (1), replace if necessary.   AR09.41-D-1311-01WE
SPECIAL TOOL Assembly tool Fig 1
6 Install in the reverse order    
INSPECT Check     
WARNING Risk of burn injuries,  suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. AS49.00-Z-0001-01A
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
7 Perform engine test run. While doing so, check engine for proper operation and leak tightness.    
Fig 1: Assembly Tool (000 589 93 63 00)
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Fig 2: Set Of Protective Caps (001 589 02 91 00)
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