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Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Collision >> Body Panels >> Rear Wall & Rear End >> Testing & Repair >> Remove Rear Wall Partial Section - Ar64.10-D-5747-01TS

Remove Rear Wall Partial Section - Ar64.10-D-5747-01TS

Model 907.1/2 

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1056-07A 1K-zinc dust paint A 000 986 28 00

IMPORTANT Additional information can be found in the superordinate service document.

The safety information in the superordinate service document must be observed.

IMPORTANT The next steps are shown on model 907.2 with code F35 (cab rear panel with window) and must be carried out in the same way for vehicles without code F35 (cab rear panel with window).

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  1. Expose spot welds on rear panel (1) (areas A, B, C, and D).

    IMPORTANTCommercially available devices/tools 

    Rotary wire brush

  2. Cut off spot welds on rear panel (1) (areas A, B, C, and D).

    IMPORTANTCommercially available devices/tools 

    Spot weld milling machine

  3. Mark separating point as shown on rear panel (1) (area E).

    IMPORTANT Observe dimension (b).

  4. Cut rear panel (1) at separating point (area E).

    NOTES Do not cut too deeply.

    Otherwise the components underneath will be damaged and strength will be impaired.

    IMPORTANTCommercially available devices/tools 

    Body power jigsaw

  5. Expose spot welds on rear panel (1) (areas F, G, and H).

    IMPORTANTCommercially available devices/tools 

    Rotary wire brush

  6. Cut off spot welds on rear panel (1) (areas F, G, and H).

    IMPORTANTCommercially available devices/tools 

    Spot weld milling machine

  7. Remove damaged rear panel (1).
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  8. Grind mating surfaces in cross-hatched areas (except area L) down to bare metal.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

    IMPORTANTCommercially available devices/tools 

    Rotary wire brush

  9. Grind mating surface in cross-hatched area (area L) down to bare metal.

    IMPORTANTCommercially available devices/tools 

    Sheet metal crimping pliers

    IMPORTANTCommercially available devices/tools 

    Rotary wire brush

  10. Bead rear panel (1) in cross-hatched area (area L) approx. 10 mm.
  11. Remove shavings and milling chips.

    IMPORTANTCommercially available devices/tools 

    Wet and dry vacuum cleaner

  12. Zinc dust paint to insides of spot weld flanges.