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Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Description & Operation, Gen Info, Basic Knowledge, Safety, Testing, Maintenance, R&I >> Testing & Repair >> Remove/Install Electronic Stability Program (Esp (R)) Hydraulic Unit - Ar42.45-D-0817TS

Remove/Install Electronic Stability Program (Esp (R)) Hydraulic Unit - Ar42.45-D-0817TS

Model 907 

G13787504
CAUTION Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A 
  Brake fluid notes   AH42.50-P-0001-01A 
  Notes on repairs to brake system   AH42.00-P-0003-01A 
  Notes on inspecting corrosion on brake lines   AH42.50-Z-0002-01A 
REMOVINGINSTALLING Remove/install     
1 Switch off ignition.    
2 Extract brake fluid from brake fluid reservoir (1). IMPORTANTCommercially available devices/tools 
Extraction bellows
 
3 Mark assignment of hydraulic lines (2, 3).    
4 Remove hydraulic lines (2). IMPORTANT Seal connections and hydraulic lines (2) with suitable SPECIAL TOOL stop plugs.
TORQUE SPECIFICATION Retaining screw, brake line to hydraulic unit
*BA42.10-N-1003-14TS 
    SPECIAL TOOL Box wrench bit Fig 3
    SPECIAL TOOL Record plug Fig 2
5 Remove hydraulic lines (3).
Note on calculation of tightening torque when using insertion or socket tools with various effective lengths
IMPORTANT Seal connections and hydraulic lines (3) with suitable SPECIAL TOOL stop plugs. AH00.00-P-0015-01CW
    TORQUE SPECIFICATION Retaining screw, brake line to hydraulic unit *BA42.10-N-1003-14TS 
    SPECIAL TOOL Box wrench bit Fig 1
    SPECIAL TOOL Record plug Fig 2
6 Disconnect electrical connector (4).    
7 Pull hydraulic unit (5) with holder (6) out of guides (7) and remove. IMPORTANT Guides (7) remain in the vehicle.  
8 Remove holder (6) from hydraulic unit (5). If hydraulic unit (5) is replaced.
IMPORTANT Remove bolt (8) to do this.
TORQUE SPECIFICATION Bolt, hydraulic unit to bracket
*BA42.30-N-1001-03TS 
9 Install in the reverse order    
10 Bleed brake system.   AR42.10-D-0010TS 
TORQUE SPECIFICATION BRAKE LINES, BRAKE HOSES

Number Designation Model 907
BA42.10-N-1003-14TS Retaining screw, brake line to hydraulic unit Nm 14
TORQUE SPECIFICATION HYDRAULIC UNIT

Number Designation Model 907
BA42.30-N-1001-03TS Bolt, hydraulic unit to bracket Nm 27
Fig 1: Box Wrench Bit (140 589 00 03 00)
G13787505
Fig 2: Record Plug (129 589 00 91 00)
G13787506
Fig 3: Box Wrench Bit (000 589 75 03 00)
G13787507