Prepare Rear Wall Partial Section For Installation - Ar64.10-D-5747-02TSB
| 000 588 01 84 00 Welder | WS60.00-P-0021K | |
| 000 588 02 84 00 Welder | WS60.00-P-0022K |
Model 907.1/2 except code F35 (Cab rear wall with window)
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
Additional information can be found in the superordinate service document.
- Mark separating point as shown on rear panel (1) (area B).
Take over dimension for separating point from vehicle.
- Cut rear panel (1) at separating point (area B).
Commercially available devices/tools
Body power jigsaw
- Remove rear panel remaining piece (1.1).
The safety information in the superordinate service document must be observed.
- Punch holes in rear panel (1) with a diameter of 6 mm (area D).
Commercially available devices/tools
Hole punching pliers 6 mm
- Grind mating surfaces in cross-hatched areas and around the holes down to bare metal (area D).
Sand down spot weld flanges to bare metal on both sides.
Commercially available devices/tools
Rotary wire brush
- Grind mating surfaces in cross-hatched areas (areas C) down to bare metal from the rear.
Commercially available devices/tools
Rotary wire brush
- Remove shavings.
Commercially available devices/tools
Wet and dry vacuum cleaner
- Zinc dust paint to insides of spot weld flanges.
- Punch holes in crossmember (2) (areas E, F, G, and H) and bracket (3) (area I) with a diameter of 6 mm.
Commercially available devices/tools
Hole punching pliers 6 mm
- Grind mating surfaces in cross-hatched areas and around holes (areas E, F, G, H and I) down to bare metal.
Sand down spot weld flanges to bare metal on both sides.
Commercially available devices/tools
Rotary wire brush
- Remove shavings.
Commercially available devices/tools
Wet and dry vacuum cleaner
- Zinc dust paint to insides of spot weld flanges.
- Attach bracket (3) and crossmember (2) to rear panel (1), fit, and fix in place.
Commercially available devices/tools
Clamping pliers (Standard)
- Bracket (3)
(area K).
- Crossmember (2)
(areas J, L, M, and N).
- Crossmember (2)
(areas P and O).
- Surface grind inert gas plug welds (areas P and O).
Commercially available devices/tools
Angular grinder