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Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Rear Wall & Rear End >> Testing & Repair >> Prepare Rear Wall Partial Section For Installation - Ar64.10-D-5747-02TSB

Prepare Rear Wall Partial Section For Installation - Ar64.10-D-5747-02TSB

REFER TO SPECIAL TOOLS 000 588 01 84 00 Welder WS60.00-P-0021K
REFER TO SPECIAL TOOLS 000 588 02 84 00 Welder WS60.00-P-0022K

Model 907.1/2 except code F35 (Cab rear wall with window) 

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1056-07A 1K-zinc dust paint A 000 986 28 00

IMPORTANT Additional information can be found in the superordinate service document.

  1. Mark separating point as shown on rear panel (1) (area B).

    IMPORTANT Take over dimension for separating point from vehicle.

  2. Cut rear panel (1) at separating point (area B).

    IMPORTANTCommercially available devices/tools 

    Body power jigsaw

  3. Remove rear panel remaining piece (1.1).

    The safety information in the superordinate service document must be observed.

    G13788696
  4. Punch holes in rear panel (1) with a diameter of 6 mm (area D).

    IMPORTANTCommercially available devices/tools 

    Hole punching pliers 6 mm

  5. Grind mating surfaces in cross-hatched areas and around the holes down to bare metal (area D).

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

    IMPORTANTCommercially available devices/tools 

    Rotary wire brush

  6. Grind mating surfaces in cross-hatched areas (areas C) down to bare metal from the rear.

    IMPORTANTCommercially available devices/tools 

    Rotary wire brush

  7. Remove shavings.

    IMPORTANTCommercially available devices/tools 

    Wet and dry vacuum cleaner

  8. Zinc dust paint to insides of spot weld flanges.
    G13788697
    G13788698
  9. Punch holes in crossmember (2) (areas E, F, G, and H) and bracket (3) (area I) with a diameter of 6 mm.

    IMPORTANTCommercially available devices/tools 

    Hole punching pliers 6 mm

  10. Grind mating surfaces in cross-hatched areas and around holes (areas E, F, G, H and I) down to bare metal.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

    IMPORTANTCommercially available devices/tools 

    Rotary wire brush

  11. Remove shavings.

    IMPORTANTCommercially available devices/tools 

    Wet and dry vacuum cleaner

  12. Zinc dust paint to insides of spot weld flanges.
  13. Attach bracket (3) and crossmember (2) to rear panel (1), fit, and fix in place.

    IMPORTANTCommercially available devices/tools 

    Clamping pliers (Standard)

  14. Bracket (3) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (area K).
  15. Crossmember (2) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas J, L, M, and N).
  16. Crossmember (2) SHIELDED GAS PLUG WELD (areas P and O).
  17. Surface grind inert gas plug welds (areas P and O).

    IMPORTANTCommercially available devices/tools 

    Angular grinder

    G13788699