Prepare Complete Outer Corner Pillar Paneling Upper Section - Ar64.30-D-5731-02TS

Model 907.6/7 

Additional information can be found in the superordinate service document.

The safety information in the superordinate KD document must be observed.

The next steps are shown on model 907.633 with code D03 (roof and rear-end doors, high version) on the right component part and must be carried out in the same way in the event of damage to the left side of the vehicle.

1. Mark separating point at outer corner pillar paneling section (1) (area A).

   Mark separating point along edge.

2. Disconnect separating point from outer corner pillar paneling section (1) (area A).

   Commercially available devices/tools 

   Body power jigsaw

3. Mark separating point at outer corner pillar paneling section (1) (area B).

   Take over dimension for separating point from vehicle.

4. Disconnect separating point from outer corner pillar paneling section (1) (area B).

   Commercially available devices/tools 

   Body power jigsaw

5. Dispose of cut-off pieces.
6. Punch holes in outer corner pillar paneling section (1) with a diameter of 6 mm (areas C and D).

   Commercially available devices/tools 

   Hole punching pliers 6 mm

7. Grind mating surfaces in cross-hatched areas and around holes (areas C and D) down to bare metal.

   Sand down spot weld flanges to bare metal on both sides.

   Commercially available devices/tools 

   Rotary wire brush

8. Remove shavings.

   Commercially available devices/tools 

   Wet and dry vacuum cleaner

9. Zinc dust paint to insides of spot weld flanges.
10. Mark separating point at inner corner pillar paneling section (2) (area E).

    Take over dimension for separating point from vehicle.

11. Disconnect separating point from inner corner pillar paneling section (2) (area E).

    Commercially available devices/tools 

    Body power jigsaw

12. Dispose of the leftover piece that has been separated off.
13. Punch holes in inner corner pillar paneling section (2) with a diameter of 6 mm (areas F, G, and H).

    Commercially available devices/tools 

    Hole punching pliers 6 mm

14. Grind mating surfaces down to bare metal in cross-hatched areas and around holes.

    Sand down spot weld flanges to bare metal on both sides.

    Commercially available devices/tools 

    Rotary wire brush

15. Remove shavings.

    Commercially available devices/tools 

    Wet and dry vacuum cleaner

16. Zinc dust paint to insides of spot weld flanges.
17. Punch holes in lower outer corner pillar paneling section (3) with a diameter of 6 mm (area I).

    Commercially available devices/tools 

    Hole punching pliers 6 mm

18. Grind mating surfaces in cross-hatched area and around holes (area I) down to bare metal.

    Sand down spot weld flanges to bare metal on both sides.

    Commercially available devices/tools 

    Rotary wire brush

19. Remove shavings.

    Commercially available devices/tools 

    Wet and dry vacuum cleaner

20. Zinc dust paint to insides of spot weld flanges.