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Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Rear Wall & Rear End >> Testing & Repair >> Install Outer Corner Pillar Paneling Upper Section And Weld In - Ar64.30-D-5732-03TS

Install Outer Corner Pillar Paneling Upper Section And Weld In - Ar64.30-D-5732-03TS

  The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. AS00.00-Z-0007-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Measures for preventing damage to vehicles or components when performing electric welding work   AH00.00-N-0005-01A
REFER TO SPECIAL TOOLS 000 588 02 84 00 Welder   WS60.00-P-0022K

Model 907.6/7 

IMPORTANT The following operation steps are shown on model 907.633 with code D03 (Roof and rear-end doors, high version) on the right side of vehicle and must be performed analogously on the left side of vehicle if damaged.

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  1. Install, align and fix upper section of outer corner pillar paneling (1) in place.

    IMPORTANTCommercially available devices/tools 

    Clamping pliers (Standard)

  2. Outer corner pillar paneling upper section (1) SHIELDED GAS PLUG WELD (areas A and C).

    NOTES Inert gas weld in intervals and allow to cool down in between.

    Reduces heat distortion.

  3. Tack weld outer corner pillar paneling upper section (1) SHIELDED GAS PLUG WELD (area B).

    NOTES Inert gas weld in intervals and allow to cool down in between.

    Reduces heat distortion.

  4. Outer corner pillar paneling upper section (1) SHIELDED GAS SEAM WELD (areas D, E and F).

    NOTES Inert gas weld in intervals and allow to cool down in between.

    Reduces heat distortion.

    IMPORTANTCommercially available devices/tools 

    Wet and dry vacuum cleaner

  5. Surface-grind inert gas spot welds, inert-gas tack welds and inert gas welds (areas A, B, C, D, E and F).

    IMPORTANTCommercially available devices/tools 

    Angular grinder

  6. Clean weld joints.

    IMPORTANTCommercially available devices/tools 

    Rotary wire brush

  7. Remove shavings.