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Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Rear Wall & Rear End >> Testing & Repair >> Install CRASHBOX And Weld In - Ar64.20-D-1002-03TS

Install CRASHBOX And Weld In - Ar64.20-D-1002-03TS

  The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. AS00.00-Z-0007-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Measures for preventing damage to vehicles or components when performing electric welding work   AH00.00-N-0005-01A
REFER TO SPECIAL TOOLS 000 588 02 84 00 Welder   WS60.00-P-0022K

Model 907.6/7 with code Z1M (M1 registration) 

IMPORTANT The next steps are shown on the left side of the vehicle for model 907.733 and must be similarly performed on the right side of the vehicle in the event of damage.

  1. Install crash box (1), fit, and fix in place.

    IMPORTANT Observe dimensions (A, B).

  2. Crash box (1) SHIELDED GAS SEAM WELD (areas A and B).
  3. Clean weld joints.
    G13788712